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Mechanical Changes On RX-8 Series I to II

Old Jan 16, 2009 | 08:36 PM
  #151  
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New Fuel Injectors



Attached Thumbnails Mechanical Changes On RX-8 Series I to II-1.jpg   Mechanical Changes On RX-8 Series I to II-2.jpg  
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Old Jan 16, 2009 | 08:50 PM
  #152  
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New Sensors

Revised Oxygen Sensor (CAT).
Revised Air/Fuel Ratio Sensor (Exhaust Manifold).
Extra Rotor Knock Senor (Same Part as S1), Now One Per Rotor (Total of 2).

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-sensor%5B1%5D.jpg  
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Old Jan 16, 2009 | 09:05 PM
  #153  
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New Rear Suspension Control Links (Rods) Upper/Lower have Increased In Diameter.





Revised Hubs.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-1.jpg   Mechanical Changes On RX-8 Series I to II-2.jpg   Mechanical Changes On RX-8 Series I to II-hubs.jpg  

Last edited by ASH8; Apr 7, 2009 at 10:46 PM.
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Old Jan 16, 2009 | 09:27 PM
  #154  
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New Sump Guard

New Thick Silver Plate Sump Guard.

Must be removed (7 Bolts) to Renew Oil Filter.

The Silver Sump Guard actually has a hole in it to remove sump plug and drain the oil (not shown in Diagram), you don't need to remove the Sump Guard to renew engine oil, but you must remove it to renew the oil filter.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-sump-guard.jpg  

Last edited by ASH8; Jan 28, 2009 at 03:06 AM.
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Old Jan 16, 2009 | 09:39 PM
  #155  
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New Front Upper And Front Lower Suspension Arms (Wishbone).

New Front Upper And Front Lower Suspension Arms (Wishbones).

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-front-arms.jpg  
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Old Jan 16, 2009 | 09:48 PM
  #156  
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New Front Steering Knuckles And Wheel Hubs.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-front-hub-knuckles.jpg  
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Old Jan 16, 2009 | 10:08 PM
  #157  
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New Oil Pump And Related Changed Parts...

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-op.jpg  
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Old Jan 16, 2009 | 10:41 PM
  #158  
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New Front Strut TOWER Brace (Manual)

Auto's Remains a Single Piece Brace.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-strut-braces.jpg  
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Old Jan 16, 2009 | 10:51 PM
  #159  
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Revised Oil Filler and Dip Stick (Longer Type).

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-oil-filler-box.jpg  
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Old Jan 16, 2009 | 10:54 PM
  #160  
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I wonder if I can use some of those "new parts" in our older 8s.

like the wishbones and stuff.
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Old Jan 16, 2009 | 10:58 PM
  #161  
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New Larger Oil Filter And Relocated Position



USE GENUINE 09 SERIES II OIL FILTER ONLY.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-oil-filter-position.jpg  

Last edited by ASH8; Dec 11, 2009 at 03:23 PM.
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Old Jan 16, 2009 | 11:04 PM
  #162  
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Originally Posted by nycgps
I wonder if I can use some of those "new parts" in our older 8s.

like the wishbones and stuff.
Some maybe..like the oil filter.

Most of these parts are not interchangeable, unless you replace the complete assemblies and then it gets very expensive.

You could not install the EMOP's for example as you don't have the extra two holes in your Rotor Housings, nor the electrical looms and then the new PCM.

Your wishbones are not going to make a Noticeable difference in the cars ride or handling..really a waste of money.
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Old Jan 16, 2009 | 11:22 PM
  #163  
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New Spark Plug Leads

There has been No Change in the Coils, they are the modified type used in MY08 Series I RX-8's.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-spark-plug-leads.jpg  
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Old Jan 16, 2009 | 11:24 PM
  #164  
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you are killing it ash.. thanks so much..

beers
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Old Jan 17, 2009 | 12:44 AM
  #165  
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New Exhaust ( CAT Back)

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-exhaust.jpg  
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Old Jan 17, 2009 | 04:45 AM
  #166  
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Awesome, Ashley. How 'bout some pics of the new oil coolers. Any increased air flow behind them?
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Old Jan 17, 2009 | 11:12 AM
  #167  
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expensive like the man says----fuel pump(new type changes ALL good!) should be interchangeable but it lists for $400!!
OD
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Old Jan 17, 2009 | 02:47 PM
  #168  
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Oil Coolers

Revised Oil Coolers..
Flex Oil Feed Lines have also Changed and now have O Rings for Sealing.
Attached Thumbnails Mechanical Changes On RX-8 Series I to II-man.jpg  

Last edited by ASH8; Dec 11, 2009 at 03:25 PM.
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Old Jan 17, 2009 | 04:31 PM
  #169  
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40-061 that exhaust hanger ... is that new?


I love the sump guard!!!!!!
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Old Jan 17, 2009 | 08:19 PM
  #170  
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Originally Posted by heyarnold69
40-061 that exhaust hanger ... is that new?


I love the sump guard!!!!!!
NO, there are still 6 (total) of the same hanger used in both S1 & S2 RX-8's.
Part # H3H2-40-061A
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Old Jan 17, 2009 | 09:08 PM
  #171  
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AU Revised Heat Shield And New Floor Covers

Tran Tunnel Heat Shield is now One Piece Instead of Two in S1.
Also additional New Splash Covers Front Floor.

Attached Thumbnails Mechanical Changes On RX-8 Series I to II-shields%5B1%5D.jpg  
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Old Jan 18, 2009 | 11:44 PM
  #172  
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6 Speed Manual Transmission.

I can confirm that the design/layout of the 6 speed Manual Transmission is that of the current NC Mazda MX-5.

They share the same Main shaft, bearings and some gears, not all as there are slight differences in gear ratio's.
But on the whole the Box is identical, hence the reason for the "Spacer End Plate" #N3R1-10-901 between the End Iron Housing and Bell Housing as the MX-5 Transmission is slightly shorter than the Series I RX-8.

SO, instead of Mazda making a longer/newer tail-shaft to mate onto the Miata Size Box they used the new "Spacer End Plate".

If existing Series I RX-8 owners wanted to replace their Transmission with an MX-5/Miata's all they have to do is buy the "Spacer End Plate" for a near perfect install, however, Input shafts are different (longer in S2 RX-8) probably to accommodate the heavier clutch plate used in the RX-8 and End Plate.

Last edited by ASH8; Jan 18, 2009 at 11:52 PM.
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Old Jan 19, 2009 | 10:02 AM
  #173  
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Thanks for all the great work, ASH.

It's funny that the MkII has been in production for almost a full year and people around here are just now getting a little more interested in it.

This thread is conclusive proof that the changes made in MkII are anything but "minor" or "insignificant" as some would like to believe.


Would you be able to look at your MkII materials and possibly discern if any changes have been made to the starter or other related components to further reduce the possibility of flooding (in addition to the upgrades already made in this regard on the MkI)? Maybe even changes in the PCM related to fuel injection at startup?
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Old Jan 19, 2009 | 01:24 PM
  #174  
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Originally Posted by ASH8
6 Speed Manual Transmission.

I can confirm that the design/layout of the 6 speed Manual Transmission is that of the current NC Mazda MX-5.

They share the same Main shaft, bearings and some gears, not all as there are slight differences in gear ratio's.
But on the whole the Box is identical, hence the reason for the "Spacer End Plate" #N3R1-10-901 between the End Iron Housing and Bell Housing as the MX-5 Transmission is slightly shorter than the Series I RX-8.

SO, instead of Mazda making a longer/newer tail-shaft to mate onto the Miata Size Box they used the new "Spacer End Plate".

If existing Series I RX-8 owners wanted to replace their Transmission with an MX-5/Miata's all they have to do is buy the "Spacer End Plate" for a near perfect install, however, Input shafts are different (longer in S2 RX-8) probably to accommodate the heavier clutch plate used in the RX-8 and End Plate.
I think nycgps would be happy to hear that. I know him and probably a few others are interested in swapping to a Series 2 transmission. If my transmission blows and Mazda doesn't cover it, I probably will as well.

Only the 3rd and 6th gear are different from the Series 1 NC transmission for the Series 2 RX-8. 3rd for the RX is 1.536 versus 1.640 for the NC, which will help fix the complain NC owners have about a chasm in the gear ratios between 3rd and 4th. 6th is 0.787 versus 0.832 for the NC. However, the new facelifted NC (Series 2 NC) uses the same 0.787 gear ratio.
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Old Jan 19, 2009 | 03:17 PM
  #175  
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Originally Posted by PotatoSoup
Thanks for all the great work, ASH.

It's funny that the MkII has been in production for almost a full year and people around here are just now getting a little more interested in it.

This thread is conclusive proof that the changes made in MkII are anything but "minor" or "insignificant" as some would like to believe.


Would you be able to look at your MkII materials and possibly discern if any changes have been made to the starter or other related components to further reduce the possibility of flooding (in addition to the upgrades already made in this regard on the MkI)? Maybe even changes in the PCM related to fuel injection at startup?
I knew Mazda would make the car so much better, that is why (partly) I waited for the change..seen it too many times.

Personally, I am not sure about the MX-5 Tranny, mine is great so far, I am not sure it is going to stand up to the high RPM's and more HP the RENESIS has over the 2Lt MX-5....time will tell.

Go back to my first post, the list is updated and Yes the Starter has changed. I have to stress here the Part Numbers have Changed, the changes to the starter could be very minor (an electrical clip or wire) that could be all.

One time (when I worked there) I could Physically compare the two).
Many of these "new" changes may supersede from the old in time, I don't have SS access, at this stage I doubt many if any will as these parts are Model N3R1 (S2) specific parts.
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