Curt’s Gr8t 8 Turbo Build
#801
Grown up kid
Just a great day w/ my 8.
Got my new Mishi catch can fitted w/ full 10AN hoses from filler neck to intake,
Then, enjoyed a bit of thrashing about.
Edit:
- Hood no longer pops d/t bay pressure since installing the vents.
- Dip stick no longer pops as well d/t crank case pressure after going to 10AN CC hoses.
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Got my new Mishi catch can fitted w/ full 10AN hoses from filler neck to intake,
Then, enjoyed a bit of thrashing about.
Edit:
- Hood no longer pops d/t bay pressure since installing the vents.
- Dip stick no longer pops as well d/t crank case pressure after going to 10AN CC hoses.
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The following users liked this post:
AAaF (08-10-2020)
The following 2 users liked this post by jcbrx8:
Dodo23 (07-31-2020),
RotaryMachineRx (08-04-2020)
#805
Registered
Thread Starter
Update:
After moving my EBC control line pre throttle body, I began experiencing an odd boost anomaly. With a target boost of ~13.5 psi... the system would generate ~13.5 psi on aggressive accelerations, but on moderate accelerations...the system would only generate ~ 9 psi, i.e. my WG spring pressure.
I considered potential causes, e.g. vac line leak, degrading WG spring, failing WG solenoid, poor WG solenoid control, etc. Given the somewhat intermittent nature of the issue; I decided to start by looking at my WG control design. I was initially running a variation of the "2-port, Single Solenoid, Single Turbo Method 1" design (shown below)...except pulling boost source post IC... just prior to the throttle body. I initially chose this design b/c of its stated advantage for systems w/ potentially "high back pressure".
Today I transitioned to the " 2-port, Single Solenoid, Single Turbo Method 2" (shown below) ...while still pulling boost just prior to the throttle body ...to see what, if any, impact it would have on system boost control. I began testing w/ my EBC "SET" at 30% duty cycle, i.e. my existing LOW setting, which typically generated ~ 11 psi. Mistake. Did a 3rd gear WOT at the end of the hwy entrance ramp...and broke 'em loose...hit 18 psi. So..., throttled EBC "SET" solenoid duty cycle way back... to single digits and was still generating 16+ psi. It feels like winter power...mid summer.
This new WG control method generates ~ 15 psi at a solenoid duty cycle of ~6%, the previous method required ~ 43%. So, though still tuning...initial observations are that this control method
Next step... I'll reduce my WG spring from 9# to 7.5#... to both lower minimum achievable boost, and hopefully move duty cycle back into ~ 30% range for tuning to a target 13-14 psi
WG Boost Control Methods:
Method 1:
Initial WG control method
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Method 2:
New WG control method
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Boost profile...16.6 psi!
After moving my EBC control line pre throttle body, I began experiencing an odd boost anomaly. With a target boost of ~13.5 psi... the system would generate ~13.5 psi on aggressive accelerations, but on moderate accelerations...the system would only generate ~ 9 psi, i.e. my WG spring pressure.
I considered potential causes, e.g. vac line leak, degrading WG spring, failing WG solenoid, poor WG solenoid control, etc. Given the somewhat intermittent nature of the issue; I decided to start by looking at my WG control design. I was initially running a variation of the "2-port, Single Solenoid, Single Turbo Method 1" design (shown below)...except pulling boost source post IC... just prior to the throttle body. I initially chose this design b/c of its stated advantage for systems w/ potentially "high back pressure".
Today I transitioned to the " 2-port, Single Solenoid, Single Turbo Method 2" (shown below) ...while still pulling boost just prior to the throttle body ...to see what, if any, impact it would have on system boost control. I began testing w/ my EBC "SET" at 30% duty cycle, i.e. my existing LOW setting, which typically generated ~ 11 psi. Mistake. Did a 3rd gear WOT at the end of the hwy entrance ramp...and broke 'em loose...hit 18 psi. So..., throttled EBC "SET" solenoid duty cycle way back... to single digits and was still generating 16+ psi. It feels like winter power...mid summer.
This new WG control method generates ~ 15 psi at a solenoid duty cycle of ~6%, the previous method required ~ 43%. So, though still tuning...initial observations are that this control method
- ...seems to have eliminated the boost anomaly seen before
- ...delivers boost more readily / smoothly
- ...delivers more boost...on my system.
Next step... I'll reduce my WG spring from 9# to 7.5#... to both lower minimum achievable boost, and hopefully move duty cycle back into ~ 30% range for tuning to a target 13-14 psi
WG Boost Control Methods:
Method 1:
Initial WG control method
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Method 2:
New WG control method
.
Boost profile...16.6 psi!
Last edited by jcbrx8; 08-17-2020 at 02:39 PM.
#806
Registered
Thread Starter
I considered a 4-port solenoid, but understand they yield increased boost range, but decreased tuning precision / "control".
The advantage of the 4-port solenoid is it's ability to generate boost up to 6x WG spring #, whereas the 3-port only generates boost ~ 2.5x WG spring #. That's a great feature for those wanting to run big #s &/or adjust boost "on the fly" over a large range, e.g. 8 to 30+ psi. Neither of those are my interest.
But the extended boost range of the 4-port relative to WG spring # comes at the cost of tuning precision / resolution..., which is of more value to me w/in the relatively small range of boost I'm running. So, in my case on a 7.5# spring, and 3-port solenoid my system s/b capable of running from 4 - 18 psi: 4 -7.5 psi w/ EBC off , and 7.5 - 18 psi ...w/ EBC on; where I only intend to run ~14 psi max.
The advantage of the 4-port solenoid is it's ability to generate boost up to 6x WG spring #, whereas the 3-port only generates boost ~ 2.5x WG spring #. That's a great feature for those wanting to run big #s &/or adjust boost "on the fly" over a large range, e.g. 8 to 30+ psi. Neither of those are my interest.
But the extended boost range of the 4-port relative to WG spring # comes at the cost of tuning precision / resolution..., which is of more value to me w/in the relatively small range of boost I'm running. So, in my case on a 7.5# spring, and 3-port solenoid my system s/b capable of running from 4 - 18 psi: 4 -7.5 psi w/ EBC off , and 7.5 - 18 psi ...w/ EBC on; where I only intend to run ~14 psi max.
Last edited by jcbrx8; 08-17-2020 at 10:10 AM.
#808
Registered
Thread Starter
But atm...this new method is rocking...showing no signs of boost anomaly, and generating boost ....quite nicely.
And I like being able to reduce WG spring # as well.
#809
Registered
Thread Starter
other experts seem to disagree, but who sets it up and how may enter into it. Which it does require a pulse width modulated control signal to get the full benefit:
.Full-Race 4 Port MAC Boost Control
Our 4-port boost control solenoid valve is designed to target a clearly defined boost curve and improve boost responses, and in some cases with a soft WG spring – quicker spool. The 4-port design works equally well in low boost applications and high boost. This differs from a traditional 3-port BCSV because it precisely directs pressure to the open and close ports of your wastegate diaphragm. This allows much lower wastegate spring pressure for better low gear boost control and perfect high gear, high boost control...
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Note: If you are upgrading from a 3 port solenoid, the boost control tables will need re-tuning. 4port solenoids require small duty changes, so dial down the PID tables (single digit numbers) so it is not over-reactive.
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Full-Race 4 Port MAC Boost Control
Solenoid w/ Full-Race Bracket
Our 4-port boost control solenoid valve is designed to target a clearly defined boost curve and improve boost responses, and in some cases with a soft WG spring – quicker spool. The 4-port design works equally well in low boost applications and high boost. This differs from a traditional 3-port BCSV because it precisely directs pressure to the open and close ports of your wastegate diaphragm. This allows much lower wastegate spring pressure for better low gear boost control and perfect high gear, high boost control....
Note: If you are upgrading from a 3 port solenoid, the boost control tables will need re-tuning. 4port solenoids require small duty changes, so dial down the PID tables (single digit numbers) so it is not over-reactive.
- "Our 4-port boost control solenoid valve is designed to target a clearly defined boost curve and improve boost responses..."
- ... compared to what? Inference m/b ...compared to a 3-port. That w/b incorrect. I presume this is actually compared to no EBC at all.
- "This differs from a traditional 3-port BCSV because it precisely directs pressure to the open and close ports of your wastegate diaphragm."
- Technically true compared to a 3-port in the "Method 1" configuration. However, the "Method 2" config modulates pressure to the open and close diaphragm ports as well. ;-)
- And even if so...this point states a fact of operation..., not a claim of improved "system performance". [Note: though there may be.]
- Seems the main claim to fame is the last point: "This allows much lower wastegate spring pressure for better low gear boost control and perfect high gear, high boost control."
- "Note: If you are upgrading from a 3 port solenoid, the boost control tables will need re-tuning. 4port solenoids require small duty changes, so dial down the PID tables (single digit numbers) so it is not over-reactive."
- Meaning... that it's granularity / precision... is more coarse, i.e. comparable tuning adjustments will result in greater system boost changes as compared to a to a 3-port.
End of day...I'm sure either device c/b used to achieve desired boost control..., but the 4-port is required for large boost #s relative to WG spring # &/or large on-the-fly boost adjust-ability.
Last edited by jcbrx8; 08-17-2020 at 02:37 PM.
#811
Registered
Thread Starter
Having found a frayed WG vac hose while earlier changing up my boost control... I decided to revert back to Method 1 ...now knowing all hose connections were sound. Well, nada... test drive quickly determined that the inconsistent boost anomaly was still present. So, hoses weren't the issue.
So, at this point I know:
- The boost inconsistency exists w/ Method 1
- Though more tuning & testing is required here...the boost inconsistency does not appear to be present w/ Method 2. It's actually a "friggin' jet w/ this method".
- Integrity of all vac hose connections h/b confirmed.
So, next step is to reduce my WG spring # ...b/c atm even at 2% duty cycle boost levels are higher than desired for testing. Then add'l testing should reveal if something else is going on..., e.g. sticking WG, or BOV, etc.
So, at this point I know:
- The boost inconsistency exists w/ Method 1
- Though more tuning & testing is required here...the boost inconsistency does not appear to be present w/ Method 2. It's actually a "friggin' jet w/ this method".
- Integrity of all vac hose connections h/b confirmed.
So, next step is to reduce my WG spring # ...b/c atm even at 2% duty cycle boost levels are higher than desired for testing. Then add'l testing should reveal if something else is going on..., e.g. sticking WG, or BOV, etc.
Last edited by jcbrx8; 08-18-2020 at 11:24 AM.
#812
Registered
Thread Starter
so I saw over at RX7CLUB that Elliott and a few other people determined or said that a 4-port was not needed or useful, likely for the reasons stated here.
Not sure why you reply copy everything, especially a useless post teling you I was going to delete that previous one and to let you know the reasons why they were deleted.
Not a criticism; guess I sometimes don’t understand other people anymore than they understand me either
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Not sure why you reply copy everything, especially a useless post teling you I was going to delete that previous one and to let you know the reasons why they were deleted.
Not a criticism; guess I sometimes don’t understand other people anymore than they understand me either
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Lol, I quote the salient portion to what I'm replying ...to make clear to what I'm replying and to avoid the person deleting it, and rendering my response vague, confusing or meaningless. . I view build threads similar to a journal...space isn't really an issue...w/ the digital thing you know. So, IMV it's simpler...cleaner.
#813
Registered
Thread Starter
I reduced my WG spring from 9 to 7.5#, which had the desired affect of reducing boost...though I probably could have dropped to a 6# spring. Initial testing seems to indicate that this control method is more affected by back -pressure than the Method 1 model.
- W/Method 1 boost increases slightly or holds constant with each successive gear.
- W/Method 2 boost decreases slightly with each successive gear.
I'll need more testing to confirm. If true, I'll then need to decide which control method better suites my need.
Edit: I'm thinking running a set-up which allows back pressure to mildly attenuate boost may not be an undesirable thing.
- W/Method 1 boost increases slightly or holds constant with each successive gear.
- W/Method 2 boost decreases slightly with each successive gear.
I'll need more testing to confirm. If true, I'll then need to decide which control method better suites my need.
Edit: I'm thinking running a set-up which allows back pressure to mildly attenuate boost may not be an undesirable thing.
Last edited by jcbrx8; 08-19-2020 at 08:20 AM.
#815
Boosted Kiwi
iTrader: (2)
Now i'm responding to this little gem. I really have no idea what you are referring to or even who you are talking to , given that I wasn't even part of the original conversation. If you had quoted something, maybe I would understand. See how this works ? We are on a forum where multiple people are having conversations and others are reading them. You seem to think you can just throw out a whole lot of verbiage out of context and have everyone understand it ...
Last edited by Brettus; 08-20-2020 at 06:32 PM.
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jcbrx8 (08-21-2020)
#816
Registered
Thread Starter
Well, I've abandoned the Method 2 WG control model. It proved to have too little range of control. The car felt like a jet when using it, ... b/c peak boost levels were ~16 psi on a 9# spring. Problem was...these boost levels were at 4% or less solenoid duty cycle. So, there was zero downward adjust-ability...short of changing the spring.
Thinking it m/b a mechanical issue a couple of days ago I briefly reverted back to the M1 model to see if it exhibited a lack of control. Nada: control and boost levels were good. Hoses...check, connections...check, WG...check, and solenoid... check. Went back to M2, reduced the WG spring to 7.5#; and peak boost dropped to ~14 psi, but that was still w/ the solenoid duty cycle still very low, ~6% IIRC.
This h/b an interesting, but disappointing exercise... learning the limitations of M2 model...at least w/my solenoid. So, I'm reverting back to M1...on a 9# spring. Control and boost levels are good, 13 psi @ ~40% d/c... w/good adjustability up & down from there. Should the boost anomaly, which is why I initially changed control methods, return...and I expect it will... I'll have to resolve some other way.
Thinking it m/b a mechanical issue a couple of days ago I briefly reverted back to the M1 model to see if it exhibited a lack of control. Nada: control and boost levels were good. Hoses...check, connections...check, WG...check, and solenoid... check. Went back to M2, reduced the WG spring to 7.5#; and peak boost dropped to ~14 psi, but that was still w/ the solenoid duty cycle still very low, ~6% IIRC.
This h/b an interesting, but disappointing exercise... learning the limitations of M2 model...at least w/my solenoid. So, I'm reverting back to M1...on a 9# spring. Control and boost levels are good, 13 psi @ ~40% d/c... w/good adjustability up & down from there. Should the boost anomaly, which is why I initially changed control methods, return...and I expect it will... I'll have to resolve some other way.
Last edited by jcbrx8; 08-21-2020 at 10:43 AM.
#817
Registered
Thread Starter
Update: 4-port Solenoid on order.
As expected... boost issues using the M1 control and 9# spring are still present...in my high boost ...high rpm range only...which leads me to believe it's back-pressure related. So, while 3-port information indicates you s/b able to achieve psi ~2 - 2.5x WG spring #, ...my experience doesn't appear to validate that theory. Perhaps it's true for piston engines, but not a higher flow / back-pressure rotaries. So, 4-port is on order, which is cheaper than attacking back-pressure..., and more desirable than installing a larger spring; and I'm hoping it'll resolve my issue.
As expected... boost issues using the M1 control and 9# spring are still present...in my high boost ...high rpm range only...which leads me to believe it's back-pressure related. So, while 3-port information indicates you s/b able to achieve psi ~2 - 2.5x WG spring #, ...my experience doesn't appear to validate that theory. Perhaps it's true for piston engines, but not a higher flow / back-pressure rotaries. So, 4-port is on order, which is cheaper than attacking back-pressure..., and more desirable than installing a larger spring; and I'm hoping it'll resolve my issue.
#818
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Some may recall when I had the boost spiking issue a while back on [full...partial...full throttle] maneuvers. In the past I'd seen spikes 3-4 psi above desired peak boost. The issue was ultimately resolved by moving my EBC control line from post to pre- throttle body. The boost anomaly, i.e. dropping to WG pressure, I'm trying to resolve now aside..., control is superb.....as long as I don't ask too much of her. Solid boost control is everything.
The below is from a drive today ...from a chip, charge, ...and slaying of a Camaro and Challenger on the hwy. Edit: Think I'll dub her the "Singing Assassin". It's gratifying to hear their exhaust note change as they downshift, ...accelerate, try to pull away, ...can't ; and you pass. Just a bit of fun.
Disclaimer: I do not encourage, support, or routinely practice disregard for posted speed limits on public roadways.
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Hopefully the 4-port solenoid will resolve the dropping out, otherwise boost control is very clean, predictable...no unintended spiking, or over-boosting above set point.
The below is from a drive today ...from a chip, charge, ...and slaying of a Camaro and Challenger on the hwy. Edit: Think I'll dub her the "Singing Assassin". It's gratifying to hear their exhaust note change as they downshift, ...accelerate, try to pull away, ...can't ; and you pass. Just a bit of fun.
Disclaimer: I do not encourage, support, or routinely practice disregard for posted speed limits on public roadways.
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Hopefully the 4-port solenoid will resolve the dropping out, otherwise boost control is very clean, predictable...no unintended spiking, or over-boosting above set point.
Last edited by jcbrx8; 08-28-2020 at 07:11 AM.
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#820
Registered
Thread Starter
Update:
After moving my EBC control line pre throttle body, I began experiencing an odd boost anomaly. With a target boost of ~13.5 psi... the system would generate ~13.5 psi on aggressive accelerations, but on moderate accelerations...the system would only generate ~ 9 psi, i.e. my WG spring pressure.
I considered potential causes, e.g. vac line leak, degrading WG spring, failing WG solenoid, poor WG solenoid control, etc. Given the somewhat intermittent nature of the issue; I decided to start by looking at my WG control design...
After moving my EBC control line pre throttle body, I began experiencing an odd boost anomaly. With a target boost of ~13.5 psi... the system would generate ~13.5 psi on aggressive accelerations, but on moderate accelerations...the system would only generate ~ 9 psi, i.e. my WG spring pressure.
I considered potential causes, e.g. vac line leak, degrading WG spring, failing WG solenoid, poor WG solenoid control, etc. Given the somewhat intermittent nature of the issue; I decided to start by looking at my WG control design...
The two issues that I was attempting to address were:
- Under-boosting on "moderate accelerations...into WOT" maneuvers, e.g. 3rd gear @ 5700 rpm up a hwy entrance ramp ...behind other cars ...then going WOT once on the hwy. This is the only situation in which I'd see under-boosting.
- Boost dropping to WG pressure in 4th/5th gear, upper rpms at 13.5-14 psi.
The 4-port solenoid delivery h/b delayed d/t Covid-19. So, still hoping it will resolve issue 2 when received.
Last edited by jcbrx8; 08-30-2020 at 06:25 PM.
#821
Registered
Thread Starter
Certainly w/h been beneficial if I'd experimented w/ lower AND higher APV open timing when I initially looked at this while investigating it's affect on HP back ~ post # 720.
#823
Registered
Thread Starter
are you serious? It was only two weeks ago and then you and B started rebuking me ...
so a bit later I was on RX7Club and saw where Turblown said it wasn’t likely to help, came here and posted that and said well you were probably right, and then deleted that original post on it because I felt like it was cluttering your thread.
aye caramba ...
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so a bit later I was on RX7Club and saw where Turblown said it wasn’t likely to help, came here and posted that and said well you were probably right, and then deleted that original post on it because I felt like it was cluttering your thread.
aye caramba ...
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So, about your 4-port post ...you deleted. So, it didn't happen, right? J'king. But......c'mon, man... w/ your penchant for various, sundry, sarcastic, off topic posts..., you here say you didn't want to "clutter my thread" ??? Lol, well......I appreciate that...really.
Specifically, regarding the 4-port... you'll recall I wasn't against it,... just wasn't convinced I needed it. I was not convinced at that time that my 3-port solenoid was insufficient to reliably achieve my desired boost range w/ the WG spring # I want to run.
Well, I don't claim to be a SME on this...and haven't run a 4-port, ...am just reading the same forum info & literature as the rest. So, you are quite possibly right, i.e. that "experts" disagree. ...
End of day...I'm sure either device c/b used to achieve desired boost control..., but the 4-port is required for large boost #s relative to WG spring # &/or large on-the-fly boost adjust-ability.
End of day...I'm sure either device c/b used to achieve desired boost control..., but the 4-port is required for large boost #s relative to WG spring # &/or large on-the-fly boost adjust-ability.
My approach all along since installing my kit h/b to cost effectively enhance... or "solve problems"..., i.e. avoid extravagance..., redesigning..., or changing things that ain't broke.
...
Most valued build thought: “At some point, everything's gonna go south on you... everything's going to go … you can either accept that, or you can get to work. That's all it is. You just begin. You do the math. You solve one problem... and you solve the next one... and then the next. ...” - Mark Watney, “The Martian”
Most valued build thought: “At some point, everything's gonna go south on you... everything's going to go … you can either accept that, or you can get to work. That's all it is. You just begin. You do the math. You solve one problem... and you solve the next one... and then the next. ...” - Mark Watney, “The Martian”
Last edited by jcbrx8; 08-31-2020 at 02:36 PM.
#825
Registered
Thread Starter
Having difficulty w/ getting proper function from the 4-port solenoid. Tested & confirmed that the solenoid switches properly w/ an independent 12v source. But when hooked up to my Greddy Profect B2...no love. I continue to only get spring boost pressure well into the [SET, GAIN, SET GAIN] ranges where I s/b seeing boost elevation above spring.
For testing I ran the following:
SET: 2 ...thru... 40 %
GAIN: 24%
SET GAIN: 60
Thoughts? What am I missing?
For testing I ran the following:
SET: 2 ...thru... 40 %
GAIN: 24%
SET GAIN: 60
Thoughts? What am I missing?