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Rear FI Daily Driver Project!!!

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Old 07-28-2009, 01:33 PM
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ON Rear FI Daily Driver Project!!!

Here is the list of my projected build
The car will be arriving by boat first week september 2009
If any other suggestions please feel free to reply or PM
The build will consist of the following:

High wing with lower lip (Un-Installed) <----- Needs new brackets
Clutch Pedel Reinforcement (Done)

Airpump and downpipe removed (Done)
Custom Ceramic Header (Installed)
Custom 3 inch exhaust (Installed)
2 glass new glasspacks (Installed) <-----1 at Cat location other at OEM Glasspack location
OEM glasspack after Turbo (Installed)

Axial Flow Short Shifter (Installed)<----- AWSOME!!!

DBA 42550XS DBA Front rotors (Installed)
DBA 42551XS DBA Rear rotors (Installed)
HB470F.643 Halk Front Pads (Installed)
HB378F.565 Halk Rear Pads (Installed)
X4 Ichiba V2 Wheel Spacers 25mm 12x1.50 5-114.3 67.1 (Installed)
22437 PT Front and Rear Sway Bars (Installed)

Sohn OMP Adaptor (Installed)
2-Stroke Oil Reservoir (Installed)
Racing Roots Larger Capacity Oil Pan (Installed)
MazMart RE-medy Oil Pressure Kit (Installed)
Mazmart High flow water pump with T-Stat (Installed)
BHR Radiator (Installed)
Throttle Body heater bypass (Done)

22x8x2.5 Intercooler (Installed)
Oil scavanger (Installed)
60mm wastegate (Installed)
SB001A Synapse BOV w/Recirculation Valve (Installed)
Remote GT35 .70/.63 AR Turbo (Installed)

Cobb AccessPort (Installed)
AEM Tru-Boost Boost controller (Installed)
AEM Digital AFR (Installed)
2x 290cc 2x 380cc 2x 840cc injectors (Installed)
GSS-342 Walbro 255lph Fuel Pump (Installed)
RE9B-T NGK 9T Plugs (Installed Trailing)
BUR9EQP NGK 9T Plugs (Installed Leading)
BHR Coil Pack w/ MSD 8.5 Wires (Installed)<----- AWSOMER!!!
HKS DLI2 spark amp (Un-Installed) <----- No longer needed and for sale!!!

BHR/Spec Stage 2+ Clutch (Arrived)
BHR 9.0LBS flywheel with CW03 (Arrived)


Soon to come most likely in order!!!

ZFU16S 16" 3630 Cfm Zirgo Ultra High Performance Radiator Cooling Fan (Push)

203-280 Nitto invo 225/45R18 tires

XIA-I01-MZ1 Axxess iPod/Aux Integration Kit

Future Mods:
Subwoofer/Sound System Upgrade
Vertical Doors (to allow parking access to baby seats, yes TIMES 2 lol)

Im out in the UAE (Middle East but I AM CANADIAN!!!)

www.Forced-Inductions.Com

Last edited by Talic; 07-16-2010 at 11:20 AM.
Old 07-28-2009, 01:53 PM
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post some pics ... i used to live in saudi arabia and then dubai and those ppl have some serious cash my dad still works over there and the cars i see when i visit are amazing
Old 07-28-2009, 02:03 PM
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My first one Died in Jebel Ali Free Zone
this time I'm Hiding this one in Ras Al Kheimah

some pics of this one are attached
to see my killed one go to http://www.forced-inductions.com/RX8.html
Attached Thumbnails Rear FI Daily Driver Project!!!-rx82002.jpg   Rear FI Daily Driver Project!!!-rx82003.jpg   Rear FI Daily Driver Project!!!-container4.jpg  
Old 07-28-2009, 03:50 PM
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Nice list of parts.

I would suggest running MSD wires or Magnacoil at worst. The Nology wires emit alot of RFI/EMI at high rpms and will induce misfires across the ignition coils...
Old 07-28-2009, 04:06 PM
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How did you wreck the first one?
Old 07-28-2009, 11:27 PM
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Ill look into different wires, and the answer to the first wreaked vehicle a very nice truckdriver helped me with that one.
a road was converted to a double one way the same day, he negleticted to read the 6 signs listed on both sides in english and arabic, and decided to make a left turn from the right lane without looking while i was under his wheels.
hence the picture me stopped at a fence in the intersection. at least i took out 2 of his cousins bicycles.
worse thing was insurance paid for the car and not the mods.
and before they gave me the money they stripped the car and sold the parts around the world and made alot of $$$ if they knew what they were doing.
so i got stuck with the bill and alot of tears.
picture attached
Attached Thumbnails Rear FI Daily Driver Project!!!-rip4.jpg  
Old 07-29-2009, 01:45 AM
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you didn't buy back the wreck and strip the parts!!!??

Why not? It looks like the old one had a load done to it too! Sucks big time.... 8(

Good luck with new project..... Its a good sign for the 8 that you chose the 8 again, rather than a different car.....

Edit, wow awesome old drag dodge too...Now thats a big supercharger! haha!
Old 07-29-2009, 01:57 AM
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like i said they parted the car before telling me that i was only getting insured for the oem car value - 10%. i absolutely love the 8. ive also been pondering the possibility of remote turbo. looks like someone beat me http://web.rotaryinsider.com/rx8-120.html
only things i would change is run the return piping down the passenger side to offset my fat A$$ and change some pipework/parts. but great job let us know how it turns out David8 https://www.rx8club.com/members/david8-55990/
Old 07-29-2009, 08:58 AM
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how did your procharged one go? I have a pettit charger and its awesome.

Rotorocks did a remote mount and is doing another I think...

ROTOROCKS Thread
Old 07-29-2009, 09:23 AM
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i would assume about the same,
i was around 300rwhp, at only 8-12psi,
never dynoed it. because the car wreaked 3 days before my coils came in. it died sept 2007
the issues i had was with belts not being able to withstand sustained 7K+ rpm for hours, 3 chargers failed to heat, coils melting and nuking my cat, and stuck open bov (faulty) not discovered untill moments before its death...
so to be honest i loved it but never had it over 75% condition. it was too loud though... heres links to sound bites
http://forced-inductions.com/RX8_Charger/Charger.mp3
its funny to scare people on the highway when all they can hear is air being sucked in.
http://forced-inductions.com/RX8_Charger/Revving.mp3
Old 07-29-2009, 01:49 PM
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holy cr@p! that sounds like a road drill!!! I would have a heart attack if my engine sounded like that! 8)

My Rotary super-whine on an autoX day
Old 08-11-2009, 03:21 AM
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Update Bump !!!
marked in Red is Ordered.
marked in Green is Installed.

I added part numbers as well if people require them for their projects.
I’ve decided to take up after RotoRocks Rear remote turbo design with most likely .60-.70/.50-.70 ars
I have a brilliant design for exhaust system that Ill post later on when it comes closer to fruition
Old 09-08-2009, 02:48 PM
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good luck with the build .
Old 09-08-2009, 02:59 PM
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You might want some wider tires for all that power. Nitto Invo aren't that grippy in the dry either.
Old 09-08-2009, 04:04 PM
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Pics!!!!!!!!
Old 09-08-2009, 04:17 PM
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Originally Posted by Talic

Hymee Pro Tuner
]
Let me know if you need any help with the protuner .
I hope you realise you are going to need a very good maf tube design to make it work .
Old 09-09-2009, 06:12 AM
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I know about the maf tubing, its already drawn up with my exhaust system.
the car hopefully will be in my hand tomorrow, stupid customs...
I decided to go hymee cuz I will put a carputer/laptop in the vehicle and the intregration of the brick to the screen would be nice and save the cost of guages (except boost and oil temp?)
Edit -went with cobb at last minute-

the intake may be in the trunk as I dont think there will be too much noise or sucking in the a/ced air
I'd rather it inside because I used to kill prochargers every week from the dust and heat here.

as for wider I was actually thinking 275/35r18s on the oem rim that will be cut and extended to be 9.5 and spacer to correct offset.
Out here in the uae the roads are so sticky from the 45+C and its all perfectly straight highway for 500 kms with only some radars on the side (which are the size of a phone booth)
and the nittos really well on my friends 630 hp procharged BMW M6 plus the design looks sexy as hell
Attached Thumbnails Rear FI Daily Driver Project!!!-tires.jpg   Rear FI Daily Driver Project!!!-hdr04.jpg   Rear FI Daily Driver Project!!!-hdr03.jpg  
Old 09-09-2009, 02:52 PM
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Originally Posted by Talic

the intake may be in the trunk as I dont think there will be too much noise or sucking in the a/ced air
I'd rather it inside because I used to kill prochargers every week from the dust and heat here.
I can't imagine how this will work
aren't you better to have a really big air filter and clean it often ????
Old 09-17-2009, 10:53 AM
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all I can say about Axial Flow Short Shifter IS OMG!!!!!!
this is a must for everyone and I wish I had it on my last RX8
takes less then 1/2 hour. only need 2 tools screwdriver and 10mm
its bolt action, 5th is where 3rd was, Reverse is where 4th was.
no more problems for the track/race 1-2 shift or the 5-6 shift
I reconmend this to everyone even if its a dayly driver.
now the clutch/flywheel needs to be upgraded lol which will be soon!!!
my wife will give birth end of month or begining
after that its all gunhoe for my RX8 baby lol

After doing a 192.9km drive test I swear this short shifter will increase the life of the transmission
no more accidental grinds from forks/syncros, much smoother operations, less metal on metal sound
the drive test was drag after drag with no problems the rest was ralley/track style and donoughts with ease.
Axial please do not ever discontinue this product
As long as 8's are produced and theres nothing better released I will buy one for each model I own lol
Old 09-17-2009, 11:18 AM
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+1 for afe.. haven't heard a single bad review on them.
Excited to see your final product!
Old 09-23-2009, 06:08 AM
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Its so nice to have your own painting slaves -cackles-
just getting rid of those scuff marks from the previous owner
had some left over BMW paint from when I armored the 2009 X6 TwinTurbo V8

today I'm getting the coils from the postoffice and will be installing them tonight
perhaps with the waterpump as well, more to come quickly
Attached Thumbnails Rear FI Daily Driver Project!!!-img00052.jpg   Rear FI Daily Driver Project!!!-img00054.jpg   Rear FI Daily Driver Project!!!-img00053.jpg  
Old 09-23-2009, 08:25 AM
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I got the coils....
apparently they received them 09/09/09 and didnt feel like telling anyone...
I bitched them out hardcore, and they still had the guts to charge me a shelf fee of $2 lol

Installed and all I can say is wowowowow this with the shifter are probibly the 2 best mods next comes turbos lol
not really but great cheap transformations of the car wow...
less idle shake(noticed by butt meter, sunroof and shifter), power at 2k insted of 4k, 1/2 to 1 tick running colder, (45C+ weather)
can start in 2nd in stop and go traffic without the car going retarded. smoother mid, more torque, quieter running. probibly more milage,
6500+ feels like old 9k uhhh and stuff!!! dont even bother to buy the crazy expensive DLI2 as it doesnt do anything like these coils do...
see below!!!
Attached Thumbnails Rear FI Daily Driver Project!!!-100_0340.jpg   Rear FI Daily Driver Project!!!-100_0341.jpg   Rear FI Daily Driver Project!!!-100_0342.jpg   Rear FI Daily Driver Project!!!-100_0343.jpg  
Old 09-25-2009, 07:31 AM
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Okay here goes using the princable below I have come up with the idea for my exhaust system.
it will be based on 2x1.75 inch piping with only spiral mufflers (moroso or dna or simular)
now correct me if I am wrong but doing so will give my pipework a surface area of 2.4x2 = 4.8 thus keeping volocity higher (heat)
with the same amount of flow of a 3.5 inch without all the gases expanding outwords and only moving towards the rear of the vehicle?
plus as shown in the drawings the turbo will be a divided flange so that the pulses from the engine will assist in driving a larger turbo???
or a wastegate or dump actuator could possibly be used to direct all exhaust down one 1.75 tube below say 4krpm then open to both after to create lower spooling times
(technology idea behinds BMW's X6 twin turbo, the rear of the vehicle is 4 exhaust ports at low rpms its only 2 to create backpressure to spool better..)

anyways drawings below. they are done in ms paint so no complaining!!! please note not to scale or bends accurate its just a visual explination...
from manifold will be 3x1.75. the shared port will have a small 200+cell cat for the 02 readings. the primary ports will only have spiral silencers.
the shared port will share the pulse between both tubes hopefully to keep each side more charged. this way theres next to no obstructions in the exhaust.
Think of it as a really long header.... my cad drawing done at work is well... at the office.....


American Standards:-------------------------Metric Standards*:

Pipe 1:-----------------------------------------Pipe 1:
Pipe Size = 1.75"------------------------------Pipe Size = 45mm
Pipe Surface Area = 2.4"---------------------Pipe Surface Area = 1590mm

Pipe 2:------------------------------------------Pipe 2:
Pipe Size = 2"---------------------------------Pipe Size = 50mm
Pipe Surface Area = 3.14"-------------------Pipe Surface Area = 1963mm

Pipe 3:------------------------------------------Pipe 3:
Pipe 3 Size = 2.25"----------------------------Pipe Size = 55mm
Pipe 3 Surface Area = 3.97"-----------------Pipe Surface Area = 2375mm
------------------------------------------------------------------------------------------

The surface area of a 2.5" pipe is effectively 4.9087385212341".
The surface area of a 2.75" pipe is effectively 5.9395736106932".
The surface area of a 3" pipe is effectively 7.0685834
Attached Thumbnails Rear FI Daily Driver Project!!!-exhaust.png   Rear FI Daily Driver Project!!!-exhaust1.jpg  
Old 09-25-2009, 02:59 PM
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Suggest you Read this before you start .

https://www.rx8club.com/series-i-major-horsepower-upgrades-93/oh-well-here-comes-another-turbo-97855/

Then stage 2 :

https://www.rx8club.com/showthread.php?t=126645
Old 09-25-2009, 11:14 PM
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oh I know those posts very well been like my bible long before this thread was made,
the change in heart from esmeril was the dream I keep having about the exhaust system for the rear turbo.
the kicker for this idea was stumbling upon the RE 2x cat back and my work with the BMW x6 twinturbo...

and becides I already had a front procharged rx8, had heating issues even with upgraded fans, rad, pump, tstat no stat, raised hood no hood etc....

I love RotoRocks work, and I wouldnt mind taking it a step further.
and the bonus is the underhood will look completely stock cept for the intercooler inthe front....

I renamed this thread nearly a month ago but it doesnt update in the Major Horsepower Upgrades
its title is Rear FI Daily Driver Project!!! if a Mod/Super would update the thread insted of me copy/pasting everything over to a new one lol
Attached Thumbnails Rear FI Daily Driver Project!!!-bigrerx8exhaust4.jpg   Rear FI Daily Driver Project!!!-bigrerx8exhaust3.jpg  


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