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RECALL THREAD/MNAO suspend RX-8 deliveries.

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Old 07-13-2005, 07:50 PM
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Originally Posted by jez64
Just came back from the dealer. I still can't take delivery of my car until later this week (maybe). They explained that all cars build before mid March 05 need to have a heat shield installed to prevent the harness that run near the exaust to burn. Cars build after that may need the heat shield to be inspected. All cars need to have an EPROM upgrade (computer upgrade).

Mine was build on March 17th, so they are waiting on confirmation of what exactly needs to be done as it is right on the boundary. they said that all Mazda dealers will get the notification tomorrow and if the parts don't go on back order, all new cars be released by EOW.

Owners that have already taken delivery of their cars will have to make an appointment starting sometime in August.

It's been almost a week since I bought the car and haven't been able to take it for a spin. I'm starting to loose sleep.

A tech at my dealership told me the date effected is 05/22/05 and newer.
Old 07-13-2005, 08:31 PM
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Originally Posted by clydejmuggs
A tech at my dealership told me the date effected is 05/22/05 and newer.
I'm don't understand how that can be. What manufacturing process would have been altered so late in the production cycle to result in this "problem"?

My tag simply states it was manufactured 3/05.. no specific date. During my brief underbody observational crawl, I found the muffler installation rather interesting and I think I'll start a new thread regarding this in the main tech forum.

Cheers!
Old 07-13-2005, 08:37 PM
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Originally Posted by jez64
Just came back from the dealer. I still can't take delivery of my car until later this week (maybe). They explained that all cars build before mid March 05 need to have a heat shield installed to prevent the harness that run near the exaust to burn. Cars build after that may need the heat shield to be inspected. All cars need to have an EPROM upgrade (computer upgrade).
Guy, I wonder if this is finally going to be the "mother of all ECU flashes" that we are all waiting for. You know, the 250HP flash... :D :D :D
Old 07-13-2005, 08:38 PM
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Originally Posted by PPen131
looks like i'll be trading mine in

you're dumb.
Old 07-13-2005, 08:39 PM
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Originally Posted by KYLiquid
my car was built middle of april 05, can anyone post some under car shots of their 04/early 05 and i can post my more recently built car. maby we can see some differences...maby not, just a thought. it would have to wait till i get home from work anyhow.

i wish they had put in an electric fuel pump...so that on a hot day (the last week or so here in central fl) i hear my radiator fans come on when i get home from work (amb temp gauge is around 100) now thats fine, but since the car has the v mount setup, the fans dont seem to help move much air THRU the engine bay, just over the radiator, now if you could circulate the coolant thru the system, while the fans are running, then that is doing some good.

as it is I have about 5 miles on a back road just before I get to my house, its a long straight road, never many cars on it, i always shut the A/C off and run the heater full blast with the windows and sunroof open for that last 5 miles and go about 50-60mph, then when i park in the driveway I can still hear the fans on the radiator running, so I let the car idle till the fans go off. then shut her down. although the fans still come on sometimes.

its not the most enjoyable thing in the world, but being a little hot the last 5 minitues of my commute is worth it to me, to try and take care of my baby.

as far as heat in the cabin, its not too bad as far as me feeling it, but I do notice that my cold drinks only stay cold in the cup holder for about 30 mins if Its hot out and im in trafic.

i was thinking about getting some header/exhaust wrap, like I used on my miata, to help cut the radiant head down....but maby i should wait till after the recall, i wouldnt want them trying to tell me i was holding TOO MUCH heat in the exhaust and roasted an o2 or something.

this is really an excellant post!!! What good does it do to run the radiater fan WHEN no fluid is being pushed through the engine? WTF??? If the engine is dead and not pulsing coolant through then how much good is running the fan and cooling down the radiater? Maybe a very small osmatic effect, but cant be worth the batery drain, can it?
Old 07-13-2005, 08:46 PM
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Originally Posted by red_rx8_red_int
this is really an excellant post!!! What good does it do to run the radiater fan WHEN no fluid is being pushed through the engine? WTF??? If the engine is dead and not pulsing coolant through then how much good is running the fan and cooling down the radiater? Maybe a very small osmatic effect, but cant be worth the batery drain, can it?
Have you learned of "convection" in physics101?
Old 07-13-2005, 09:31 PM
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Forgive the ignoranty question, but if this recall is related to people running their engines at a high RPM while idling, how is this different from someone driving around for an extended period of time (10+ minutes) at a high RPM?
Old 07-13-2005, 09:34 PM
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This thread seems to have taken on a life of it's own.
Old 07-13-2005, 09:35 PM
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there's no air movement under the car when you're sitting still like there is when you're driving; the issue is heat buildup underneath the car from the exhaust system
Old 07-13-2005, 09:37 PM
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Originally Posted by TheGreenOcho
Forgive the ignoranty question, but if this recall is related to people running their engines at a high RPM while idling, how is this different from someone driving around for an extended period of time (10+ minutes) at a high RPM?
If the vehicle is moving there is lots of air moving over the exhaust system. I think that the word 'idling' may be misleading. Idling is at 850 rpm. A better explanation might be reving the engine while standing still.
Old 07-13-2005, 10:08 PM
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"...if the vehicle is parked and the engine is idled at high RPMs, excessive heat buildup may affect..." sounds to me like "idled at high RPMs" means to hold the RPMs at a higher than normal amount for a long duration. Reving to me is to go up and down in RPMs, not really holding RPMs at any one amount. How high is too high? How long is too long? Dunno. But then, my really good interpreter is on vacation.
I suppose some gee whiz team could chart some 3-D curve with RPMs, time and ambient temp being the variabes which would attain some nasty temperature "t" at some critical point on the surface of the subject wire harness, and come up with some really cool looking 3-D hyperbolic curve for us. Me? I just want the new heat shield and replacements for any damaged items found, that's all.
Oh yeah, and new heater control and fan control *****, cuz one of mine broke Sunday. Thank you Mr. Easter Bunny. :o

Last edited by Racer X-8; 07-13-2005 at 10:26 PM.
Old 07-13-2005, 10:53 PM
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My take is that folks that run their cars on a dyno quite a bit, or do high rpm 1/4 mi. launches on frequent basis, may fall into the potential problem group. I'd also be a bit worried if I were a Turbo owner. Turbos add even more heat.
Old 07-13-2005, 11:00 PM
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Originally Posted by tiggerlee
This thread seems to have taken on a life of it's own.
You are correct.

These are the facts as we know them and I have stated them all earlier in this thread.

The car is being recalled. The recall will occur in August. All RX-8's in North America are subject to this recall. This includes Canada. Any RX-8 built PRIOR to 22 May 05 will need a heatshield fitted, later cars have been done (apparently). All RX-8's will need a reflash.....to "R" or a later flash (not sure yet).

Now....., everyone just take a chill pill and relax. It's all under control . More info will be posted as it comes to hand.

Gomez.
Old 07-13-2005, 11:04 PM
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BTW, Mazda's electronic broadcast sheet info shows the build date of all cars in their inventory....so they know which cars will need a shield. A simple underbody inspection will determine if one has been fitted at the factory anyway.
Old 07-13-2005, 11:15 PM
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Originally Posted by Niro
you're dumb.
says the person who constantly whines about his rx-8
Old 07-13-2005, 11:18 PM
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Originally Posted by Gomez
You are correct.

These are the facts as we know them and I have stated them all earlier in this thread.

The car is being recalled. The recall will occur in August. All RX-8's in North America are subject to this recall. This includes Canada. Any RX-8 built PRIOR to 22 May 05 will need a heatshield fitted, later cars have been done (apparently). All RX-8's will need a reflash.....to "R" or a later flash (not sure yet).

Now....., everyone just take a chill pill and relax. It's all under control . More info will be posted as it comes to hand.

Gomez.
sounds like a plan, i may as well get my VA safety inspection done (it's due in August) while there for the recall also

it'll all work out just fine :D
Old 07-14-2005, 12:24 AM
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Originally Posted by Racer X-8
"...if the vehicle is parked and the engine is idled at high RPMs, excessive heat buildup may affect..."
Yeah, I wondered about that wording too when I read it the first time. To me, "idle" means to allow the engine to run, in neutral or with clutch depressed, at whatever RPM the ECU chooses for it... this can be a higher RPM when, say, the air conditioning compressor is running than it would be normally.

Or, for those who suffer from the weak A/C blowing warmish air when the car is not moving, depressing the accelerator slightly to increase revs often causes the AC to cool a bit more.

SO... today it's 100+ degrees here while I'm running errands and I need to use my cell phone. Being a good girl, I pull into a parking lot to make the call. As I allow my 8 to idle in neutral so I can stay cool by running the A/C, I'm wondering if I'm damaging my car.

Why couldn't they have figured this out in, say, February??
Old 07-14-2005, 12:53 AM
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Idle at high rpm means just that...ie, racing the engine with the car stationary. I can't specify a rev range because Mazda haven't, but it's definitely not idle with the aircond on. Or even just above idle.
Old 07-14-2005, 01:54 AM
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Originally Posted by Aratinga
... this can be a higher RPM when, say, the air conditioning compressor is running than it would be normally.

Why couldn't they have figured this out in, say, February??
Before seeing this thread, I'd been fast idling my 8 to actuate the A/C when picking my son up from school on hot days. Guess I'll have to "cool it" by not cooling the cabin when parked on 90F+ days! All this doesn't really make the 8 any less of a fantastic set of wheels, tho.
Old 07-14-2005, 07:47 AM
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Originally Posted by Gomez
The car is being recalled. The recall will occur in August. All RX-8's in North America are subject to this recall. This includes Canada. Any RX-8 built PRIOR to 22 May 05 will need a heatshield fitted, later cars have been done (apparently). All RX-8's will need a reflash.....to "R" or a later flash (not sure yet).
See, this is the kind of thing that makes no sense to most of us.

They (apparently) find the design flaw some time prior to May 22, 2005 and craft a fix (the heatshield) and start putting it on the cars in production. Then you would THINK that they would build a bunch of extra shields and get them along with instructions in the hands of the dealers and THEN do a recall. Instead it looks like they sit on it and then order a halt to sales without any parts or instructions so the dealers can sell cars. I can understand if they JUST found the problem in the field and need time to craft a fix, produce the fixes, and get them to the dealers. But your statement tells us they knew about the problem and made a running production change to fix it - and then I guess hoped they could do nothing for the cars already produced?

Anyway, I am not worried about it - it just seems so typical for a car maker to take this "logical" move. I mean they have this great car that they can't seem to sell, now literally the dealers can't sell the car

Dennis
Old 07-14-2005, 08:33 AM
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Originally Posted by PPen131
says the person who constantly whines about his rx-8
I've actually never whined about my rx8...show me some quotes of me "whining"? I love my rx8
Old 07-14-2005, 09:15 AM
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Originally Posted by dwynne
See, this is the kind of thing that makes no sense to most of us.

They (apparently) find the design flaw some time prior to May 22, 2005 and craft a fix (the heatshield) and start putting it on the cars in production. Then you would THINK that they would build a bunch of extra shields and get them along with instructions in the hands of the dealers and THEN do a recall. Instead it looks like they sit on it and then order a halt to sales without any parts or instructions so the dealers can sell cars. I can understand if they JUST found the problem in the field and need time to craft a fix, produce the fixes, and get them to the dealers. But your statement tells us they knew about the problem and made a running production change to fix it - and then I guess hoped they could do nothing for the cars already produced?

Dennis
Keep in mind, it's probably cheaper to get the heat shield installed in the new cars because it would be only a minor change in the production flow (and by minor I mean adding new workers, making space for them and the required parts and tools on already very busy assembly line). This also means that they could continue to sell cars, which will offset some of the costs involved with the recall of existing cars.

They would also have taken their time on the recall due to getting the infrastructure and distribution plan set up. With most TSBs, not every car will need the part/service (also, not every owner will know or bother to get it fixed), so the dealers can just order the parts as needed.

With a recall, they have to make sure they have enough parts for everyone effected, and the procedures setup and distributed. Plus they have to identify those who are effected. I'd rather they took a little time to get this all into place before just acting and then thinking "huh, guess we should have planned better".

So relax...
Old 07-14-2005, 09:24 AM
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Originally Posted by Aratinga
SO... today it's 100+ degrees here while I'm running errands...
Why couldn't they have figured this out in, say, February??
'cause there wasn't 100+ degrees in February?
Old 07-14-2005, 09:40 AM
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They (apparently) find the design flaw some time prior to May 22, 2005 and craft a fix (the heatshield) and start putting it on the cars in production. Then you would THINK that they would build a bunch of extra shields and get them along with instructions in the hands of the dealers and THEN do a recall. Instead it looks like they sit on it and then order a halt to sales without any parts or instructions so the dealers can sell cars. I can understand if they JUST found the problem in the field and need time to craft a fix, produce the fixes, and get them to the dealers. But your statement tells us they knew about the problem and made a running production change to fix it - and then I guess hoped they could do nothing for the cars already produced?
There's a lot of bureaucracy in the automotive world. Things can take time. Personally I believe they're doing this remarkably quickly and were doing anything but sitting on it.

Engineers noted the problem and so they crafted a fix for it for the newer production vehicles.

But that's only the heatshield delivered to the line which prevents the problem from ever occuring. That's the easy part.

Mazda then needed to figure out how to go about fixing all the cars its' already sold. It's one thing to make parts for a monthly production of 2,000 units -- it's another entirely to produce some 50,000 units in 60 days time. And that's just the heatshield. Mazda would also have to turn to the suppliers of all the parts that may be affected, negotiate contracts, and bump up production to deal with the heightened and immediate increase in demand for wire harnesses, fuel tanks, and any other components that are likely to be damaged. And those are large and expensive items so Mazda would want to research just how many cars are likely to need those repairs so its' not stuck with a shortage that could take months to remedy or a surplus which would cost more than the recall is already.

Legal and Safety gets involved determining whether or not they can continue selling the car and what needs to be done to limit liability and reduce the downtime as much as possible. Public Relations devises plans to deal with the fall-out as does Dealer Relations.

That's probably where they got some news that they didn't want to hear either -- in order to keep their liability down they needed to halt sales of the car immediately to deal with the problem. They were obviously shooting for a notice sometime in August to have the parts on-hand, not a mid-July one before the parts were ready.

Problem is that between getting initial parts production started on the heatshields only until they had to announce sales would stop was only like 6 weeks. That's not a long time to do all the work needed to produce all the necessary parts, ship them to the US (which can take weeks itself), have MNAO divide the shipment up by dealer, and have the initial parts go out by the truck-load.
Old 07-14-2005, 10:48 AM
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Originally Posted by Tamas
'cause there wasn't 100+ degrees in February?
This car was introduced in July of 2003 in North America, and has been operated globally through three full summer seasons that I can count. It DOES get over 100 degrees F in Australia in February, y'know.


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