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Engine Rebuild - Additional Components?

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Old 02-28-2009, 06:49 PM
  #26  
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Originally Posted by Charles R. Hill
I have done the pellet bypass, and it was with the suggestion of somebody we all respect around here. I did it when I rebuilt my engine a couple summers ago and I simply wait for the car to warm up a few minutes before I place a load on it. I am NOT saying I disagree with one point of view or another, simply that I have not observed any ill effects from doing so. From what I have been told and what I have read, the thermal pellet is for quicker warm-ups and, hence, emissions-control.

After thinking it over I decided I would rather adopt a different driving strategy thanto risk warped rotors from overheating.

On the other hand, I wonder if any engine damage has been recorded with the Renesis from pellet failure.


To completely contradict what I previously said I would assume it is a fail open system. But I would assume the seals would go way before that would present a problem. If I had to guess.
Old 02-28-2009, 06:53 PM
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I don't think it is, and that is why rotors warp when the pellet fails; no cooling oil to spray the underside of the rotor so they overheat.

But I am not sure a Renny has had that happen yet.
Old 02-28-2009, 07:15 PM
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Really good thread...probably should be touched also about getting Mazda's uncut sideseals and fitting them for tighter tolerances. I don't have the engine manual for the Renesis in front of me at the moment to quote further, but regardless something that should be looked into and Ray can probably expand...
Old 02-28-2009, 07:25 PM
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Originally Posted by Red Devil
Really good thread...probably should be touched also about getting Mazda's uncut sideseals and fitting them for tighter tolerances. I don't have the engine manual for the Renesis in front of me at the moment to quote further, but regardless something that should be looked into and Ray can probably expand...

Cutting one's own side seal clearances is ONE thing that I do not feel overly-cautious telling the novice NOT to do. The first-timer should simply use the letter designations. The thing is, for boosted apps, custom-cut side seals are the better way to go and that takes hiring somebody else to rebuild the engine.

Last edited by Charles R. Hill; 02-28-2009 at 07:34 PM.
Old 02-28-2009, 08:21 PM
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Originally Posted by Charles R. Hill
Cutting one's own side seal clearances is ONE thing that I do not feel overly-cautious telling the novice NOT to do. The first-timer should simply use the letter designations. The thing is, for boosted apps, custom-cut side seals are the better way to go and that takes hiring somebody else to rebuild the engine.
This is touched on in all the videos and manuals I have seen. It will be addressed it he gets the Atkins video. It's just sand paper and feeler gauges. I don't want to pick a fight but, this really should be considered a routine part of any rebuild.

To the OP, this is the engine manual RedDevil is referring to and also would be a good piece to pick up.

http://www.pineappleracing.com/index...ROD&ProdID=148

Old 02-28-2009, 08:31 PM
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I can tell you, firsthand, that it's a little more that just sandpaper and feeler gauges. I used to hold that same opinion but, after revisiting the issue with one of the rebuild God's associates recently (and thinking back upon the rebuilds I have done) on the matter of rebuilds I am starting to change my mind and for several reasons. NONE of which has to do with preserving my own profitability. Remote rebuilds are not easy, fun, or convenient for anybody.

It has to do with the fact that the side seal gaps have multiple axes upon which a proper "cut" must be established and one must have a deft touch with it.

Plus, you need a benchgrinder to get close to the proper gap and that makes it REAL easy to cut the seals too short.

In my own rebuild, which was my first, I used the letter designation method and I have hammered my engine (nitrous, too) with no problems since.

I am not saying it cannot be done by the novice, just that they better be careful and not assume too much the first time through.

Last edited by Charles R. Hill; 02-28-2009 at 08:37 PM.
Old 02-28-2009, 08:40 PM
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Originally Posted by Charles R. Hill
I can tell you, firsthand, that it's a little more that just sandpaper and feeler gauges. I used to hold that same opinion but, after revisiting the issue with one of the rebuild God's associates recently (and thinking back upon the rebuilds I have done) on the matter of rebuilds I am starting to change my mind and for several reasons. NONE of which has to do with preserving my own profitability. Remote rebuilds are not easy, fun, or convenient for anybody.

It has to do with the fact that the side seal gaps have multiple axes upon which a proper "cut" must be established and one must have a deft touch with it.

Plus, you need a benchgrinder to get close to the proper gap and that makes it REAL easy to cut the seals too short.

In my own rebuild, which was my first, I used the letter designation method and I have hammered my engine (nitrous, too) with no problems since.

I am not saying it cannot be done by the novice, just that they better be careful and not assume too much the first time through.
though i'm probably years off still, i've been under the idea that i wanted to do my own rebuild when the time came. this was one of my BIG hangups... i think though that as long as its not unexpected - i'll do it myself, and have extra seals in case i need to learn...
Old 02-28-2009, 09:44 PM
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Originally Posted by paulmasoner
and have extra seals in case i need to learn...
At the very least, use the old ones to practice because the one thing that is required of a side-seal-cutting rotary-builder is touch.

I am done with the Chicken Little stuff.

Last edited by Charles R. Hill; 02-28-2009 at 09:50 PM.
Old 03-01-2009, 01:03 AM
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Well, the Atkins Rotary rebuild kit comes with side seals, but I don't think they are trimmed. However, I feel that would be in his area of expertise, so maybe they are, or can be upon request perhaps. More things to look into.
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