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IronTanuki's turbo build

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Old 02-14-2011, 09:38 PM
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Both LIM plugs are capped off.

My cursory look over the way the vacuum lines are run seem right also but I can't trace the ones from the turbo / wastegate without getting the car up on ramps.
Old 02-14-2011, 10:01 PM
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OK -good .

I just looked at you logs from the above post . One thing that stands out is the way the fuel trims are all over the place like a mad womans lipstick .

-4 at cruise
-7 under boost
+17% at idle

That plus the very rich AFRs,high MAF numbers , high boost and low whp seem to indicate a serious boost/vacuum leak post turbo .......

Last edited by Brettus; 02-14-2011 at 10:24 PM.
Old 02-14-2011, 10:16 PM
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Originally Posted by Brettus
..... nipples....
Old 02-14-2011, 10:18 PM
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Originally Posted by Mawnee
heh allways make sure the nipple is screwed hard into the socket !

Last edited by Brettus; 02-14-2011 at 10:22 PM.
Old 02-14-2011, 10:31 PM
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Thinking aloud here - the fact that idle fuel trim is so far off may suggest that the leak is post throttle plate ....


Has the upper intake manifold been removed at all ?

Also : have a look to see if the jet air hose has blown off where it connects to the lower inlet manifold or under the air pump valve .... These pressurised hoses (that used to be just vacuum hoses) should all be secured by zipties BTW .

Last edited by Brettus; 02-14-2011 at 10:37 PM.
Old 02-14-2011, 10:44 PM
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I removed the UIM when I upgraded my P2s and had my injectors sent off to be cleaned. I have a strong suspicion that it is something post throttle body since I have had a loud whining noise coming from that area for a long while, probably before the turbo install since I installed the injectors in anticipation of the turbo install.

Also according to the boost gauge which is plumbed into the UIM VAFD connection it would seem more likely the leak is somewhere after that.

Last edited by IronTanuki; 02-14-2011 at 10:53 PM.
Old 02-15-2011, 09:54 AM
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Originally Posted by Brettus
The pipe you are talking about is a suction pipe only and does not see boost .
doh
Old 02-15-2011, 12:49 PM
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https://www.rx8club.com/showpost.php...7&postcount=12
Old 02-16-2011, 12:57 PM
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Originally Posted by Brettus
Thinking aloud here - the fact that idle fuel trim is so far off may suggest that the leak is post throttle plate ....


Has the upper intake manifold been removed at all ?

Also : have a look to see if the jet air hose has blown off where it connects to the lower inlet manifold or under the air pump valve .... These pressurised hoses (that used to be just vacuum hoses) should all be secured by zipties BTW .
With rubber cement on the outside of the nipple, before pressing on the hose....
Old 02-16-2011, 01:10 PM
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^ I did that on my new NA build.
Old 02-20-2011, 10:22 PM
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I took off my UIM today and replaced all the vacuum hoses under there with new ones, zip tied every connection, and reconnecting the VDI (I had previously capped it off on both ends but later learned from Jeff he disables it through the tune). The caps on the VDI were definitely cracked but otherwise everything looked ok. I traced the jet air hose back as far as I could and found that just after it passes behind the alternator Dave at Speed1 connected it to a steel braided hose for the remainder of the run. I couldn't actually see the point where it connects to the LIM but I doubt it is an issue.

I took things slowly from no boost controller up to my normal duty cycle with a spotter watching my AFRs and I am still pegged at 10 at WOT above 4500rpm and I definitely didn't pick up any significant amount of power. I still have the damn whine which is coming from under the UIM area. The whine doesn't actually start until I get above probably 4000rpm for the first time. If I drive very slowly at first or let the car idle for a prolonged period of time before driving it the sound will not manifest. You can hear it much louder in the area where the injectors are and not as much if listening in from the header side, under the car, or the coil side.
Old 02-21-2011, 12:52 AM
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soup+water+spray bottler = boost leak detector

my 2 cent
Old 02-21-2011, 09:48 AM
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Originally Posted by FazdaRX_8
soup+water+spray bottler = boost leak detector

my 2 cent
So, you are gonna have a friend sit in your engine bay with a spray bottle of soapy water while you drive around the neighborhood doing WOT pulls?
Old 02-21-2011, 09:55 AM
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it could be done , an air compressor might work better though
Old 02-21-2011, 10:12 AM
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At this point I think I may just bite the bullet and find a shop with a smoke machine which pressurizes the entire intake to 14psi or so to aid in finding this leak.
Old 02-21-2011, 10:26 AM
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Good luck Hopefully its something easily fixable
Old 02-21-2011, 10:43 AM
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Yeah, the best/easiest way is to pull the air filter and cap it with a storm drain cap.
Then, you pressurize the system through a vacuum nipple and listen for leaks.
Old 02-21-2011, 11:59 AM
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I found using a vacuum cleaner on blow works great .
Old 02-21-2011, 12:04 PM
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I'm confused. is it Soup or Soapy water?
Old 02-21-2011, 12:09 PM
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and if it IS soup - what flavour works best ?
Old 02-21-2011, 12:39 PM
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Originally Posted by Brettus
I found using a vacuum cleaner on blow works great .
Only on leaks that make themselves apparent at 1 psi or less.

I've found a couple of fairly substantial leaks that only popped up past 9 PSI.
Old 02-21-2011, 12:53 PM
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Based on the responses here I will fill my UIM with tomato basil and then suck it out the filter side. Thanks guys!

Last edited by IronTanuki; 02-21-2011 at 01:18 PM.
Old 02-21-2011, 01:21 PM
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Based on the responses here I will fill my him with tomato basil and then suck it out the filter side. Thanks guys!
Old 02-23-2011, 07:40 PM
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Originally Posted by IronTanuki
I traced the jet air hose back as far as I could and found that just after it passes behind the alternator Dave at Speed1 connected it to a steel braided hose for the remainder of the run. I couldn't actually see the point where it connects to the LIM but I doubt it is an issue.

I still have the damn whine which is coming from under the UIM area. .
The stock setup is :
intake - to rubber hose - to steel pipe (behind and below the thermostat) - to a short rubber hose (maybe 3" long tops) - to Jet air connection on LIM .

Have they removed the steel pipe ?

You can just reach that short hose going to the jet air connection (between and below the two capped nipples on the LIM)if your hands aren't too big and give it a pull to see if it's connected.
Old 02-25-2011, 09:16 AM
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Originally Posted by Brettus
The stock setup is :
intake - to rubber hose - to steel pipe (behind and below the thermostat) - to a short rubber hose (maybe 3" long tops) - to Jet air connection on LIM .

Have they removed the steel pipe ?

You can just reach that short hose going to the jet air connection (between and below the two capped nipples on the LIM)if your hands aren't too big and give it a pull to see if it's connected.
My setup is the stock hose but coming off the pre-throttle body IC pipe which runs behind the alternator and a few inches past it on the other side it connects to a steel braided hose. I shoved my hand down as far as it could go to reach to the LIM and tugged on the hose a bit near where it goes between the two nipples and the connection seems firm.


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