Notices
Series I Major Horsepower Upgrades This is the place to discuss Super Chargers and Turbos, Nitrous, Porting, etc

Fuel Pump Solution - All Failure Modes

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 12-17-2009, 06:19 AM
  #201  
Uncontrollable drifter
 
dznutzuk's Avatar
 
Join Date: Jun 2005
Location: Hellas
Posts: 476
Received 1 Like on 1 Post
EU

Hey MM after studying it for a while this is how it should be, right?
Attached Thumbnails Fuel Pump Solution - All Failure Modes-newpump.jpg  
Old 12-17-2009, 07:50 AM
  #202  
Tony says, RX8s are GREAT
 
Benjamz's Avatar
 
Join Date: Nov 2007
Location: Bay Area.
Posts: 507
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by MazdaManiac
Sorry, Ben.
I don't get to PMs too often and, when I do, they fill up as fast as I can answer them.
Use my e-mail - at least that ends up in my face eventually.
Jeff,

Ok, Thanks for the heads up. I will be using this fuel pump mod to feed a resivior and an external fuel pump to feed the fuel rail. This will eliminate fuel starvation under extreme cornering during touge/canyon and track events. I would hate to loose a motor due to all the fuel pressed up against the fuel tank wall.

Ben
Old 12-17-2009, 10:34 AM
  #203  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
Originally Posted by dznutzuk
Hey MM after studying it for a while this is how it should be, right?
No, that's wrong.
The siphon wont work like that.

Originally Posted by Benjamz
Jeff,

Ok, Thanks for the heads up. I will be using this fuel pump mod to feed a resivior and an external fuel pump to feed the fuel rail. This will eliminate fuel starvation under extreme cornering during touge/canyon and track events. I would hate to loose a motor due to all the fuel pressed up against the fuel tank wall.

Ben
Uh, huh?
The point of the pump upgrade is to keep fuel flowing.
Why would you use an accumulator/external pump AND the upgraded internal pump?

I sped a lot of time on the track and PIR has a NASCAR left-hander that puts all of the fuel on the right-side for more than 5 seconds. There is no starvation.
Where is there Touge in the US?

Last edited by MazdaManiac; 12-17-2009 at 10:38 AM.
Old 12-17-2009, 11:53 AM
  #204  
Tony says, RX8s are GREAT
 
Benjamz's Avatar
 
Join Date: Nov 2007
Location: Bay Area.
Posts: 507
Likes: 0
Received 2 Likes on 2 Posts
Jeff,

I know that the stock pump will out flow any external pump once the stock pump has no more preasure slowing it down when it feeds the resevoir in a loop. But I want to make a bullet proof set-up. I like your mod.

We have runs all year long in the canyons out here. We have alot of winding back roads. Look for chasing the touge dvd, those are my friends. Touge is everywhere in the US. Were just not making shows on it like they do in Japan.

We have experienced starvation before when running hard on the higher powered cars in immidiate left to right turns that causes the gas to slush around in the tank. If the tank is half to full, no problems. But some of our backroads are so deep it takes a full tank to make it through them. When were low on gas in the corners the fuel is not at the bottom of the tank for the pump to pick it up. It happens in drifting too. I know the easy solution is to keep a full tank. Unfortunately some situations arise where we can't keep a full tank as long as we would like to.

I believe you that for 5 seconds its good, but when your constanly going left and right you will eventually experince a problem. The set-up that I am making will support upto 20 sec full throttle no matter how hard your cornering. Also think of a cd player in the car. It reads ahead so that when a bump causes it to skip you do not hear the drop out in music. If you hit enough bumps or have enough vibration eventually you will hear a drop out in music because the cd player only read so far in advance. That is the same concept for the fuel resevoir. It is there to prevent a drop out in fuel when the car is performing under extreme conditions. It is also ment for relability and intended to be a supporting mod. I would hate to lose my motor because the gas was not where it was supposed to be. This upgrade will also come with my s/c kit. The only thing someone will need to get is their chocie of engine managment.

Of all the issues I have seen with the rotary in racing have mainly been related to fuel. Some call what I want to do is overkill, but with this set-up you will have no worries. Kind of like your guys coil kit... no worries.

Anyways your pump upgrade is sweet, but I need redundancy to be race reliable and to have the best possible set-up so that I have minimal un-forseen problems at the track. This is the very reason why we have dry sump oil systems because in hard cornering the oil in the pan is against the wall and not able to be picked up.

Now for everyday application and weekend warrior, your pump upgrade is enough. Eventually my car will be a dedicated track car, this is the main reason for my application.

also for anyone else who wants to see what I'm talking about.....

http://www.rotaryextreme.com/fuel.html

Ben

Last edited by Benjamz; 12-17-2009 at 12:23 PM.
Old 12-17-2009, 12:06 PM
  #205  
Boosted Kiwi
iTrader: (2)
 
Brettus's Avatar
 
Join Date: Apr 2006
Location: Y-cat-o NZ
Posts: 20,525
Received 1,492 Likes on 840 Posts
Originally Posted by Benjamz
I will be using this fuel pump mod to feed a resivior and an external fuel pump to feed the fuel rail. .
Ben
I'm surprised more people don't do this . It's the standard setup for most competition cars .
Old 12-17-2009, 01:04 PM
  #206  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
The correct upgrade path would be two separate external pumps, each with a pressurized accumulator, feeding from a dedicated fuel cell.

That said, my point about the track was that I am in a near-constant left hand turn scenario, at the limit of grip, for nearly the entire course at PIR. There are only two right hand turns and only one is a sweeper.
I am in boost on all of the left hand turns and I see no fluctuation in fuel pressure, even when I get down below the 1/4 mark.

For anything less than a stripped, dedicated track car, the information in this thread is more than sufficient.
A dedicated track car would NOT be making mountain runs.
Old 12-17-2009, 02:29 PM
  #207  
Tony says, RX8s are GREAT
 
Benjamz's Avatar
 
Join Date: Nov 2007
Location: Bay Area.
Posts: 507
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by MazdaManiac
The correct upgrade path would be two separate external pumps, each with a pressurized accumulator, feeding from a dedicated fuel cell.

For anything less than a stripped, dedicated track car, the information in this thread is more than sufficient.
A dedicated track car would NOT be making mountain runs.
Your correct as usuall. Pretty much the only thing I was saying was what I was going to do for my set-up and have it offered as an affordable upgrade option.

I hope no one thought I was debating anything, only mentioning how I like to overkill my set-up.

And.... most poeple would not bring out a track car to some night mountain runs.. but we have had some join for some fun in the past...lol

But very happy you have found an easy solution to the stock pump.

Last edited by Benjamz; 12-17-2009 at 02:54 PM.
Old 12-17-2009, 03:33 PM
  #208  
Uncontrollable drifter
 
dznutzuk's Avatar
 
Join Date: Jun 2005
Location: Hellas
Posts: 476
Received 1 Like on 1 Post
[QUOTE=MazdaManiac;3356294]No, that's wrong.
The siphon wont work like that.

Ok, I don't see why it doesn't, could you please elaborate on how it should be because I've read the posts and simutaneously drew it out. So please help me out if you have the time and the decency, thank you!
Old 12-30-2009, 11:27 AM
  #209  
Out of NYC
iTrader: (1)
 
nycgps's Avatar
 
Join Date: Jun 2005
Location: Planet Earth
Posts: 19,881
Received 32 Likes on 30 Posts
Im planning to do this ... will order the pump from BHR real soon ... then Im gonna do it when spring comes (cuz its too easy to get static right now, I dont want to die)

hope I dont **** things up and the gas tank explodes behind my ***.
Old 12-30-2009, 02:53 PM
  #210  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
Liquid gas isn't explosive (its hardly even inflammable) and the vapor concentrations need to be really high to "explode".
You'll be fine. Just ground yourself to the chassis each time you get in or out of the car by holding the door latch striker as you move.
Old 12-30-2009, 04:43 PM
  #211  
Reginald P. Billingsly
iTrader: (5)
 
bose's Avatar
 
Join Date: Sep 2007
Location: Taylorsville, UT
Posts: 1,915
Likes: 0
Received 1 Like on 1 Post
I will be doing this in the very near future, I am just wondering where on the pop off you need to melt and how much melting should be done?
Old 12-30-2009, 07:32 PM
  #212  
Out of NYC
iTrader: (1)
 
nycgps's Avatar
 
Join Date: Jun 2005
Location: Planet Earth
Posts: 19,881
Received 32 Likes on 30 Posts
^^ yea, how much melting do I need ?

Got a picture of your "complete" product MM ??
Old 12-30-2009, 08:52 PM
  #213  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
Melt the part that pops off until it wont pop off. lol
Old 01-01-2010, 07:05 PM
  #214  
Rotary wanabee
iTrader: (1)
 
heyarnold69's Avatar
 
Join Date: Jul 2007
Location: Long Island, NY
Posts: 1,978
Likes: 0
Received 0 Likes on 0 Posts
Mr. MM -- lets say a BHR walbro fuel pump is making its way to my house as we speak ... would I need an updated tune for any reason -- Ive been reading / searching and couldn't figure it out. I'm sick and tired of my car stalling / almost stalling every time I go for a couple of hard turns -- This would fix / mostly fix the problem right?
Old 01-01-2010, 07:35 PM
  #215  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
Perhaps. Depends on if your tune contains information intended to combat fuel starvation (i.e. - your WOT logs were on a dying fuel pump).
Stalling in turns can be a multitude of things. Did you verify your fuel pressure?
Old 01-01-2010, 08:40 PM
  #216  
Rotary wanabee
iTrader: (1)
 
heyarnold69's Avatar
 
Join Date: Jul 2007
Location: Long Island, NY
Posts: 1,978
Likes: 0
Received 0 Likes on 0 Posts
no, but its on the to do list. Along with another compression test.

At this point I am sick of trying to figure out the issues Ive been having and replacing items that i was going to replace anyway. Since the walbro fits right in I was planning on switching it last year but got lazy.

Also for installation -- is the only thing you "need" to do is the o-ring? Is the melting optional? Also -- anyone around LI have the special tool i need?

Last edited by heyarnold69; 01-01-2010 at 09:03 PM.
Old 01-04-2010, 08:01 AM
  #217  
Out of NYC
iTrader: (1)
 
nycgps's Avatar
 
Join Date: Jun 2005
Location: Planet Earth
Posts: 19,881
Received 32 Likes on 30 Posts
Oh yea, about the o-ring part. Hmm.

Ace Hardware sells it? There is no Ace Hardware around where I live ... Do you have the exact size of it MM ?

Heyarnold69, you not gonna do it now are you? its f-ing cold out.

I might get the official Mazda tool, a damn expensive SST but if I get it, maybe I can rent it out to people for 10 bux. sounds like a good deal ?
Old 01-04-2010, 05:09 PM
  #218  
Bigus Rotus
iTrader: (3)
 
Nemesis8's Avatar
 
Join Date: Jun 2004
Location: Missouri
Posts: 8,573
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Charles R. Hill
BHR includes the necessary o-ring with a fuel pump purchase. When we offer the entire assembly pre-built for easy swapping we will also include a loaner tool. Price as of yet undetermined but the process is being developed.
Got a time frame in mind? I could use this around April.
Old 01-07-2010, 10:20 PM
  #219  
LIFE IS GREAT
iTrader: (10)
 
quicksilver34's Avatar
 
Join Date: Jan 2009
Location: raymondville tx
Posts: 342
Likes: 0
Received 0 Likes on 0 Posts
i want buy walbro fuel pump. who do i talk to?
Old 02-15-2010, 05:20 PM
  #220  
Bigus Rotus
iTrader: (3)
 
Nemesis8's Avatar
 
Join Date: Jun 2004
Location: Missouri
Posts: 8,573
Likes: 0
Received 1 Like on 1 Post
Question About The Resistor

If the only function of the resistor in the "CIRCUIT" mode of operation of the OE pump is to lower the volts by 2 volts to the pump under low load/idle/etc., would there be any adverse effects to eliminate the resistor all together? Would the PCM know the resistor was unplugged? What would the outcome be other than more noise from the pump?
Old 02-15-2010, 05:34 PM
  #221  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts
Mine is gone.
I run my pump at full volume all the time.
Old 02-15-2010, 05:44 PM
  #222  
Bigus Rotus
iTrader: (3)
 
Nemesis8's Avatar
 
Join Date: Jun 2004
Location: Missouri
Posts: 8,573
Likes: 0
Received 1 Like on 1 Post
That's what I thought, but never hurts to ask.
Old 02-15-2010, 05:57 PM
  #223  
No respecter of malarkey
iTrader: (25)
 
TeamRX8's Avatar
 
Join Date: Apr 2005
Posts: 26,731
Received 2,015 Likes on 1,642 Posts
Originally Posted by MazdaManiac
Where is there Touge in the US?

Just curious, is touge pronounced like touche'?
Old 02-15-2010, 10:05 PM
  #224  
Tony says, RX8s are GREAT
 
Benjamz's Avatar
 
Join Date: Nov 2007
Location: Bay Area.
Posts: 507
Likes: 0
Received 2 Likes on 2 Posts
Originally Posted by TeamRX8
Just curious, is touge pronounced like touche'?

That actually made me laugh, seriously I LOL'd.
Old 02-15-2010, 10:52 PM
  #225  
Banned
Thread Starter
iTrader: (3)
 
MazdaManiac's Avatar
 
Join Date: Oct 2003
Location: Under my car
Posts: 16,386
Likes: 0
Received 24 Likes on 21 Posts



You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Fuel Pump Solution - All Failure Modes



All times are GMT -5. The time now is 02:15 AM.