Notices
Series I Major Horsepower Upgrades This is the place to discuss Super Chargers and Turbos, Nitrous, Porting, etc

Bridge Porting the Renesis

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 05-23-2009, 02:31 PM
  #1  
Registered
Thread Starter
iTrader: (2)
 
Easy_E1's Avatar
 
Join Date: Sep 2005
Location: Bellevue WA
Posts: 7,675
Likes: 0
Received 5 Likes on 3 Posts
Bridge Porting the Renesis

A little enlightenment for the masses. I would like everyone to see the available space allowable for bridge porting a Renesis

Apex Seal height (this is a used seal),





Overlap?







Widest part of the iron between the port and the housing,,



Narrowest part of the iron betwen the port and housing,,



Apex seal in relation to port (widest),,



Apex seal in relation to port. (narrowest),,



So there you go. I would like to hear from the "experts" on this. Show me the dimensions of a Bridge port on a Renesis.

If anyone wants any other pics, angles or dimensions let me know.

Last edited by Easy_E1; 05-23-2009 at 03:12 PM.
Old 05-23-2009, 03:06 PM
  #2  
bi polar rotor loner
 
GAMBEAN's Avatar
 
Join Date: Oct 2006
Location: Orlando, Fl
Posts: 348
Received 0 Likes on 0 Posts
hmm waiting for replys
Old 05-23-2009, 03:39 PM
  #3  
Nope
iTrader: (9)
 
chickenwafer's Avatar
 
Join Date: Jan 2007
Location: Denver
Posts: 3,312
Likes: 0
Received 0 Likes on 0 Posts
I recognize jeef's blown motor....and his garage floor...lol

good job Erick, this will clear the air a little
Old 05-23-2009, 08:58 PM
  #4  
Registered
Thread Starter
iTrader: (2)
 
Easy_E1's Avatar
 
Join Date: Sep 2005
Location: Bellevue WA
Posts: 7,675
Likes: 0
Received 5 Likes on 3 Posts
So no thoughts from the masses?
Old 05-23-2009, 09:05 PM
  #5  
Registered
iTrader: (4)
 
Z0oMzo0m's Avatar
 
Join Date: Jan 2008
Location: PORT SAINT LUCIE, FL
Posts: 1,035
Likes: 0
Received 2 Likes on 1 Post
<---- shrugs...
Old 05-24-2009, 12:11 AM
  #6  
HAVOC
 
WingleBeast's Avatar
 
Join Date: Jun 2008
Location: Afghanistan
Posts: 800
Likes: 0
Received 0 Likes on 0 Posts
haha arent you guys sappose to be the experts?
Old 05-24-2009, 12:29 AM
  #7  
No respecter of malarkey
iTrader: (25)
 
TeamRX8's Avatar
 
Join Date: Apr 2005
Posts: 26,719
Received 2,006 Likes on 1,635 Posts






.

Last edited by TeamRX8; 05-24-2009 at 01:23 AM.
Old 05-24-2009, 12:54 AM
  #8  
Registered
Thread Starter
iTrader: (2)
 
Easy_E1's Avatar
 
Join Date: Sep 2005
Location: Bellevue WA
Posts: 7,675
Likes: 0
Received 5 Likes on 3 Posts
OK here is a little info to get you going. I'm not wanting to rank on anybody. I'm just curious as to how this was done. And to the specs he claims.
I'm an inquiring mind. I want to know.


Originally Posted by Philip_SA

On port pictures, i wanted to take once but they werent finished, when i wanted to take they were closed already, but i did see enough, the ports were al made as i think what RG said about the intake opening earlier and primary a bit bigger, cleaning up and rounding to help side seal issue, the bridges was made at primary and secondary (not the high rpm ports, although they did do it there, it was decided to leave due to not so easy with the tube on inside.) the bridge is approx 5mm wide (the port of it) and running the length of the port itself.

Philip
Old 05-24-2009, 01:37 AM
  #9  
No respecter of malarkey
iTrader: (25)
 
TeamRX8's Avatar
 
Join Date: Apr 2005
Posts: 26,719
Received 2,006 Likes on 1,635 Posts
what about the center plate side?
Old 05-24-2009, 01:39 AM
  #10  
Registered
Thread Starter
iTrader: (2)
 
Easy_E1's Avatar
 
Join Date: Sep 2005
Location: Bellevue WA
Posts: 7,675
Likes: 0
Received 5 Likes on 3 Posts
Originally Posted by TeamRX8
what about the center plate side?
That'll give me something to do tomorrow morning.
Old 05-24-2009, 01:44 AM
  #11  
No respecter of malarkey
iTrader: (25)
 
TeamRX8's Avatar
 
Join Date: Apr 2005
Posts: 26,719
Received 2,006 Likes on 1,635 Posts
Originally Posted by Easy_E1
That'll give me something to do tomorrow morning.
it seems not to have the same shape, but it's hard for me to tell the distances without it being done like your previous pics:

Old 05-24-2009, 08:39 AM
  #12  
Registered
iTrader: (3)
 
olddragger's Avatar
 
Join Date: Apr 2004
Location: macon, georgia
Posts: 10,828
Likes: 0
Received 38 Likes on 27 Posts
i wish there was a way to fill in that little half circle shape on the trailing edge intake port--that thing is causing side seal problems. Why the hell it is there--I dont have a clue?
it would be a small bridgeport. would love to hear about side seal findings post bridging.
OD
Old 05-24-2009, 02:32 PM
  #13  
Registered
 
rotarygod's Avatar
 
Join Date: Apr 2003
Location: Houston
Posts: 9,134
Likes: 0
Received 22 Likes on 21 Posts
It still scares the crap out of me. I'm afraid of the small size of the bridge when it comes to longevity as well as potential flow issues from such a small port. I'll still wait for others to do it first.
Old 05-24-2009, 04:08 PM
  #14  
Qucik Sliver
 
avanti_racing08's Avatar
 
Join Date: May 2008
Location: Lebanon CT
Posts: 260
Likes: 0
Received 0 Likes on 0 Posts
ok im know a fair amount about port and polish but what is bridge port?? I have had my car for about a yr now and love the rotoy and looking to port it if its possable, is this the same thing?
Old 05-24-2009, 04:18 PM
  #15  
Registered
iTrader: (4)
 
alnielsen's Avatar
 
Join Date: Aug 2004
Location: Buddhist Monastery, High Himalaya Mtns. of Tibet
Posts: 12,255
Received 6 Likes on 6 Posts
Originally Posted by avanti_racing08
ok im know a fair amount about port and polish but what is bridge port?? I have had my car for about a yr now and love the rotoy and looking to port it if its possable, is this the same thing?
Here let me google that for you. http://www.mazdarotary.net/porting.htm
Old 05-24-2009, 10:28 PM
  #16  
3-wheeler
 
Flashwing's Avatar
 
Join Date: Dec 2005
Location: Phoenix
Posts: 2,734
Likes: 0
Received 0 Likes on 0 Posts
I agree that any bridge porting what so ever would have to be rather small. I too believe it would serously compromise the overall life of the motor.

There are details of the renesis bridge porting that are being left out either cause we're not able to see pics or because the owner is not aware of them. I'm not saying anyone is lying but there's gaps in how this could be accomplished that I'm not seeing.
Old 05-25-2009, 03:50 AM
  #17  
Registered
 
rotarenvy's Avatar
 
Join Date: Feb 2004
Location: QLD .au
Posts: 1,802
Received 10 Likes on 9 Posts
could a mild version of the j-port be used to open up the bridge?
Old 05-25-2009, 12:18 PM
  #18  
Rotor nut
iTrader: (2)
 
jfxp's Avatar
 
Join Date: Mar 2004
Location: West Chester Pa
Posts: 322
Received 0 Likes on 0 Posts
Originally Posted by rotarenvy
could a mild version of the j-port be used to open up the bridge?
I'm not sure there is a thing as a "mild" j-port lol... It could be done but you would have to fill some of the water jacket.


I am NOT an expert but I have a few observations/questions here.

First, why is the apex seal height being measured?

Second, you are measuring from the port to where the housing meets the iron. Shouldn't the measurement be from the side seal path to the inner waterseal edge to really find the correct measurement?

The main concern would be the side seal and where it ran across the iron face (side seal path). The side seals are roughly .70mm thick so you would need a bridge at least that thick.

So, if the side seal runs VERY close to the renesis ports (which I belive it does) you could def have some room to create a bridge port, not alot but enough.

Most bridge ports have the original ports stretched to the edge of the side seal path anyway and mazda never changed where the side seals are in the rotors (to my knowledge) so they both run the same path.

Like I said, I am NO expert but am curious as to the whole idea. Somebody please enlighten us further.

Edit: Philip_SA claims for a 5mm wide port. If the side seal does infact run against the outside edge of the original port I don't see why this isn't possible.

Last edited by jfxp; 05-25-2009 at 03:00 PM.
Old 05-25-2009, 03:32 PM
  #19  
Registered
Thread Starter
iTrader: (2)
 
Easy_E1's Avatar
 
Join Date: Sep 2005
Location: Bellevue WA
Posts: 7,675
Likes: 0
Received 5 Likes on 3 Posts
OK jfxp,,
First the side seal is not that much of a concern. If you refer to the pic below.
It is the Apex seal and end wedge for the Apex seal and corner seal that are the main issues.
Look at the picture below. You'll notice a shiny section fallowing the surface of the rotor housing where it meets the cast iron plate. And just to the inside(port side) you'll notice a darker area. These are the paths of the Apex and corner seals. Apex seal wear next to housing and corner seal more to the edge of the outside of the port. This is the area where the Bridge port is to be cut out of.
The reason for the Apex height measurement is to give you an idea as to how wide the bridge port can be and in relation to the existing port opening. If the port is cut to wide the apex seal has a chance to fall inside the bridge port port. As well as the apex corner wedge. Catastrophic things will happen if that should occur.




This picture shows the amount of room you have available to port along with the pic with the measurement of the cast area between port and rotor housing.



So you see that a portable area that is only 7.39mm wide at the widest point and and 6.34mm wide at the narrowest point and an apex seal that is only 5.63+/- does not allow for much of a port or bridge.
So if you cut a 5mm wide port or even a 4mm wide port, how well is that going to work. You do the math.
Old 05-25-2009, 03:56 PM
  #20  
Boosted Kiwi
iTrader: (2)
 
Brettus's Avatar
 
Join Date: Apr 2006
Location: Y-cat-o NZ
Posts: 20,523
Received 1,489 Likes on 839 Posts
/\ it's all done with mirrors
Old 05-25-2009, 03:59 PM
  #21  
Boosted Kiwi
iTrader: (2)
 
Brettus's Avatar
 
Join Date: Apr 2006
Location: Y-cat-o NZ
Posts: 20,523
Received 1,489 Likes on 839 Posts
Originally Posted by olddragger
Why the hell it is there--I dont have a clue?

OD
someone bumped the machine just as it was doing that bit ...
Old 05-25-2009, 04:07 PM
  #22  
Rotor nut
iTrader: (2)
 
jfxp's Avatar
 
Join Date: Mar 2004
Location: West Chester Pa
Posts: 322
Received 0 Likes on 0 Posts
Don't think I quite understand...


Would the bridge not hold the seals in place?


Can you not cut into some of this area?
Old 05-25-2009, 04:42 PM
  #23  
Registered
 
rotarenvy's Avatar
 
Join Date: Feb 2004
Location: QLD .au
Posts: 1,802
Received 10 Likes on 9 Posts
not that I know anything about porting or engine building but isn't that the area that the centre housing sits on? can the apex seals fall out sideways?
Old 05-25-2009, 04:58 PM
  #24  
Rotor nut
iTrader: (2)
 
jfxp's Avatar
 
Join Date: Mar 2004
Location: West Chester Pa
Posts: 322
Received 0 Likes on 0 Posts
The apex seal can fall out and chip depending on the angle of the rotor and if the port is too large or long. But I still believe there is enough room to do this. This is what we are trying to figure out.


Some bridge pics from rew's

Old 05-25-2009, 05:11 PM
  #25  
Rotor nut
iTrader: (2)
 
jfxp's Avatar
 
Join Date: Mar 2004
Location: West Chester Pa
Posts: 322
Received 0 Likes on 0 Posts
Team... what are you doing with those housings? P-port?


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Bridge Porting the Renesis



All times are GMT -5. The time now is 08:52 PM.