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Bridge Porting the Renesis

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Old 05-25-2009, 05:21 PM
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Originally Posted by jfxp
Don't think I quite understand...


Would the bridge not hold the seals in place?
Well with what people have said the size of the port is and the available amount of surface this is the question I have. If you cut a 5mm wide port how much bridge surface area would you have left? Lets see,,

Apex seal height,, 5.65mm So you would have to be narrower than that so the apex and wedge would not fall in the port. So just saying it leaves you 4mm of port space available.
OK let's take 4mm form the narrowest point in the cast iron plate at the intake port. 6.34mm. That leaves 2.34mm for a bridge. If the port is up against the housing.
I would not put the port all the way to the edge but I would leave a little area for the top of the apex seal to ride on. We'll just say I leave 1mm up at the housing. That leaves a 3 mm port.\ and a 2.34mm bridge.
These are just basic numbers from the dimensions shown. Can you see where I'm going with this whole thread?

Originally Posted by jfxp
Can you not cut into some of this area?


Yes you can. But not much with out hitting the housing water jacket seal area (red). The yellow section is the area you could modify but it's not that much of an area. It's only 3.5mm wide. As I said that's the wall that separates the combustion chamber form the water jacket seal (red). So if you were to do modify it, , I would not move it more than 1.5 to 2mm at the most. End result your weakening the area should high engine temps occur.


Last edited by Easy_E1; 05-25-2009 at 05:47 PM.
Old 05-25-2009, 05:26 PM
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Originally Posted by jfxp
The apex seal can fall out and chip depending on the angle of the rotor and if the port is too large or long. But I still believe there is enough room to do this. This is what we are trying to figure out.


Some bridge pics from rew's

Comparing the REW to the Renesis is not applicable. The intake port shape and size are completely different. The apex seal used on the REW is much taller. Nearly twice the height.
Old 05-25-2009, 05:43 PM
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Originally Posted by Easy_E1
That leaves 2.34mm for a bridge
Why is this bad? Can the apex seal hang of the bridge? Does the bridge have to be 5.65mm?



Originally Posted by Easy_E1
I would not put the port all the way to the edge but I would leave a little area for the top of the apex seal to ride on.
Why? I only posted the pictures of the REW's to show how far those bridge ports extend.



Originally Posted by Easy_E1
The yellow section is the area you could modify but it's not that much of an area. It's only 3.5mm wide.
Thats a pretty big area when we are only talking 5mm's, means you would only need ~2mm above it.



Originally Posted by Easy_E1
The apex seal used on the REW is much taller. Nearly twice the height.
I did not know this. I do not have a renesis apart to look at as you do so can not tell all of the differences.
Old 05-25-2009, 06:15 PM
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Originally Posted by jfxp
Why is this bad? Can the apex seal hang of the bridge? Does the bridge have to be 5.65mm?
The apex seal must have a surface to ride on on the ends. Otherwise it will fall into the port. This is the area that the apex seal rides on. Between the red lines. This is the available area to make a port.
This area is only 3mm wide.



Originally Posted by jfxp
Why? I only posted the pictures of the REW's to show how far those bridge ports extend.
I can understand the comparison, but The rotor sealing is different . The side seals are closer to the outside edge of the rotor oin the Renesis. The apex seals are smaller in height on the Renesis. And the intake port is larger stock than the REW (closer to the rotor housing) Mazda made the intake ports the maximum they could with out apex seal and side seal issues.
These pics are not indicative of the end result of a Renesis bridge port. They are a comparison to design only




Originally Posted by jfxp
Thats a pretty big area when we are only talking 5mm's, means you would only need ~2mm above it.
The inside edge of the apex seal is the critical part. You must have enough space for it to ride on. Sure you could leave .5mm at the bottom of the apex, but how long would it be before it failed and fell into the port. The apex must have a surface to ride on on the sides. The more area the safer the setup.



This is why I would have loved to see pictures of the "Bridge Ported Renesis"

Last edited by Easy_E1; 05-25-2009 at 06:59 PM.
Old 05-25-2009, 06:59 PM
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So technically you could make it work? Please excuse the extremely crude drawing lol (obviously not to scale or where the port would be). So according to your measurements, this would leave you at 1mm for the apex to ride on, which isn't much at all. Also, at what angle does a 5.65mm apex seal go to 3mm? I would think you would have more of a side the more strait up and down the apex seal is.




BTW: I'm just playing the other side of this. I have no plans of bridge porting a renesis. This is just for information sake.
Old 05-25-2009, 07:26 PM
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I appreciate that your getting involved in this discussion. Seems no one else want's to tackle this.

That is feasible if you wanted to cut into the rotor housing. It's the reliability and longevity of the engine when you start moving things to the extreme. Leaving .5mm on the housing to hold the water jacket seal in place is not a good idea in my book.
But I can see where your going with this.
This is something else to consider. Most bridge ports are ported by hand. I hope you have a steady hand to make that close of tolerances.

Something else to toss into the mix. The water jacket in the cast iron goes under the edge 4mm to the casting of the intake port.. The water jacket is the open area under the red line. So for you to port that close,,, to where your showing?


Last edited by Easy_E1; 05-25-2009 at 07:38 PM.
Old 05-25-2009, 07:46 PM
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Originally Posted by Easy_E1
I appreciate that your getting involved in this discussion. Seems no one else want's to tackle this.
No problem, that's what these forums are for . This topic was interesting to me as I have ported a 13b-rew before (only streetport though). I do not know all of the differences in the motors either since I have never opened my renesis and hopefully never will lol.


Originally Posted by Easy_E1
Leaving .5mm on the housing to hold the water jacket seal in place is not a good idea in my book.
Mine either but it is done alot in the older motors.


Originally Posted by Easy_E1
Most bridge ports are ported by hand. I hope you have a steady hand to make that close of tolerances.
You use a dremel to get close then sand the rest to the desired width.


Originally Posted by Easy_E1
Something else to toss into the mix. The water jacket in the cast iron goes under the edge 4mm to the casting of the intake port.
Would be too close for me but maybe a 4mm port would be more feasible?
Old 05-25-2009, 07:51 PM
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Also on your picture 8.39 would be the high point (not 7.34) and 7.34 the low
Old 05-25-2009, 08:05 PM
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anyone have the pictures of the houseing difference from older 13b to the rennie? I keep reading this and looking back at pictures. but have no idea what difference im looking at. Possibly many others dont know either..

Mark

well i guess it goes back to the picture EASY1 pictures posted
sorry

Last edited by Z0oMzo0m; 05-25-2009 at 08:09 PM.
Old 05-25-2009, 09:11 PM
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Originally Posted by jfxp
Also on your picture 8.39 would be the high point (not 7.34) and 7.34 the low
Want to clarify that for me? I'm not sure where your referring to.
Old 05-25-2009, 09:28 PM
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no, that's just something I grabbed off the web
Old 05-25-2009, 09:30 PM
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Originally Posted by Easy_E1
That'll give me something to do tomorrow morning.

Old 05-25-2009, 10:08 PM
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So just to clarify, the 3.5mm section would be cut out for the port and the 7.xxmm section would become your effective bridge, correct?

Just want to make sure I'm on the same page. The claimed 5mm port would then enter into the apex seal track
Old 05-25-2009, 10:49 PM
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Originally Posted by TeamRX8
Sorry Team. To much stuff going on the past couple of days. I'll get right on it for you.


Originally Posted by chickenwafer


So just to clarify, the 3.5mm section would be cut out for the port and the 7.xxmm section would become your effective bridge, correct?

Just want to make sure I'm on the same page. The claimed 5mm port would then enter into the apex seal track
No. The 7.34mm section is inside the rotor intake chamber. The 3.5mm section is under the edge of the rotor housing just before the housing seal groove (4mm section. Part of that is the other side of the seal groove. Refer to brown line on cast iron). If you were to cut into the housing for the port you could use some of that area. The port is going to have to be inside the 7.34mm area. Preferably inside a mm or two to hold the apex and the apex end wedge. I'm going to have to get some dimensions on that too.


More research is needed.
Old 05-25-2009, 11:07 PM
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Hey, go easy, Easy. Just asking.

They didn't leave much on the end plates, as seen below, which is why my interest is in the center plate/primary port, it may hurt low rpm operation though

Old 05-25-2009, 11:39 PM
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what if you went with a bridge about 50% of the max size you could do on the rennie? wouldnt that give you atleast +20-30hp be decent on the realiability part and still give you the brap brap brap at idle?
Old 05-26-2009, 12:03 AM
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My understanding is the dimensions would be the same in the center plate correct?
Old 05-26-2009, 12:44 AM
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Originally Posted by TeamRX8
Hey, go easy, Easy. Just asking.

They didn't leave much on the end plates, as seen below, which is why my interest is in the center plate/primary port, it may hurt low rpm operation though
Hence the thread
Where's the love? You know I'm just teasing you.


Originally Posted by heyguy22
what if you went with a bridge about 50% of the max size you could do on the rennie? wouldnt that give you atleast +20-30hp be decent on the realiability part and still give you the brap brap brap at idle?
50% would be a port about 2-3 mm wide. Not much there for an increase in intake volume.

The Brap Brap Brap is from intake/exhaust overlap. That is not the same as the 13B REW engine with peripheral exhaust ports as with the 13B Renesis side exhaust. We'll get into that later on.

Last edited by Easy_E1; 05-26-2009 at 12:48 AM.
Old 05-26-2009, 01:05 AM
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Here is the center cast iron plate These are the Primary ports in the Renesis.



Old 05-26-2009, 01:24 AM
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yeah after thinking it through 2-3mm wouldnt really do anything what so ever haha but it would be awesome if we had a realiable port of some kind to do to the 8. i believe we will have one eventually =)
Old 05-26-2009, 02:16 AM
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Erick you made me curious about this. I'm subscribing
Since i also have a couple of open engines let me know if there's anything you need!
Old 05-26-2009, 04:10 AM
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Originally Posted by jfxp
The apex seal can fall out and chip depending on the angle of the rotor and if the port is too large or long. But I still believe there is enough room to do this. This is what we are trying to figure out.

Some bridge pics from rew's
if the seal can fall out how can a J-port work?

the first picture here was what I was thinking of as a mild j port: the housing has been radius so the bridge has more area without interfering with the seal.

exactly what jfxp is pointing out with the comparison of measured widths. the bridge port isn't limited to the 2-3mm between the port and housing.
Old 05-26-2009, 12:55 PM
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Originally Posted by rotarenvy
if the seal can fall out how can a J-port work?

the first picture here was what I was thinking of as a mild j port: the housing has been radius so the bridge has more area without interfering with the seal.

exactly what jfxp is pointing out with the comparison of measured widths. the bridge port isn't limited to the 2-3mm between the port and housing.
No one had mentioned doing any type of Rotor Housing work on Philip_SA's engine. That is why I'm wondering about his set up in the first place.

The port bridge location/size is also limited to the size of the Apex seal/end wedge. We have a 6.5mm apex seal. Not the larger Apex as found on the 13BREW and 20B.

13B Renesis,,



13B REW Apex,,



The REW is twice the height along with Apex end wedge also. This is a big concern in Bridge Porting. Keeping the end wedge from flying out. You must have enough of the cast iron available for this to ride on without being ejected from the rotor into the intake port. And it's 5.80mm +/-.


Last edited by Easy_E1; 05-26-2009 at 12:57 PM.
Old 05-26-2009, 01:08 PM
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Does this mean that there is more room on the side of the seal that doesn't have the wedge? Are the seals reversible? Why are we looking at a bridge on the intake side? Isn't it the exhaust side that needs the help?
Old 05-26-2009, 01:21 PM
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So if you want to do a Bridge Port, here is the width location I would put it. This location would require modifying the Rotor Housing also. Which wasn't my first intention.

Now as far as length of the port,,,,,



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