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DIY: Clean the in-tank sock filter.

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Old Jul 2, 2009 | 09:11 PM
  #76  
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auto zone will lend you a spanner that will do the job, but you risk damaging the ring.

the fuel pump tool is silly expensive..

beers
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Old Jul 2, 2009 | 09:18 PM
  #77  
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EDIT: sorry, repost from the 1st page

there is a dirt cheap universal tool that works, you should always have a new gasket ring just in case

http://www.amazon.com/Tank-Fuel-Pump.../dp/B000I14PGQ

Last edited by TeamRX8; Jul 2, 2009 at 09:21 PM.
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Old Jul 2, 2009 | 09:21 PM
  #78  
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Originally Posted by TeamRX8
there is a dirt cheap universal tool that works, you should always have a new gasket ring just in case

http://www.amazon.com/Tank-Fuel-Pump.../dp/B000I14PGQ
that is close to what the spanner at auto zone is. but shorter and i think would work better..

beers
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Old Jul 3, 2009 | 07:33 AM
  #79  
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Originally Posted by TeamRX8
EDIT: sorry, repost from the 1st page

there is a dirt cheap universal tool that works, you should always have a new gasket ring just in case

http://www.amazon.com/Tank-Fuel-Pump.../dp/B000I14PGQ

wow team, Great tool

even tho I probably not gonna use it more than 10 times outa the life of the car ... its a good thing to have around ...

thx
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Old Jul 3, 2009 | 11:46 AM
  #80  
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looks a helluva lot easier to use than the tool i borrowed from mazda...
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Old Sep 5, 2009 | 09:15 PM
  #81  
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Using the tool from mazda is a lot easier. The universal spanner you can get from napa or from auto zone isn't easy to use. The universal ones tend to twist and slip resulting in bloody knuckles and expletives flung every direction. I have found that if you do use the universal spanners, get a punch or center pin to place into the small holes in the top of the ring and use that to hold against the spanner to help it from twisting and slipping.
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Old Sep 5, 2009 | 10:15 PM
  #82  
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Originally Posted by mrslysly
Using the tool from mazda is a lot easier. The universal spanner you can get from napa or from auto zone isn't easy to use. The universal ones tend to twist and slip resulting in bloody knuckles and expletives flung every direction. I have found that if you do use the universal spanners, get a punch or center pin to place into the small holes in the top of the ring and use that to hold against the spanner to help it from twisting and slipping.
I'm with you - the Mazda tool is not cheap (or perfect - it immediately needs washers under its hex bolts to hold its shape when tightened) but I found the univeral one to be a complete waste of time and money by comparison. It bends and flexes and that's the end of it - its just rubbish - it needs to be fabricated from steel at least twice as thick as the manufacturer has used.

Last edited by SARRAS; Sep 12, 2009 at 06:07 PM.
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Old Sep 6, 2009 | 09:35 AM
  #83  
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I have a hard time openning this sh** !
I tryied twice without success

And the best part : my mazda dealer does not have the tool !

ok...where can we buy it or at least find something usefull ...
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Old Sep 6, 2009 | 04:49 PM
  #84  
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Originally Posted by JMKuco
I have a hard time openning this sh** !
I tryied twice without success

And the best part : my mazda dealer does not have the tool !

ok...where can we buy it or at least find something usefull ...
I got mine shipped from Onlinemazdaparts.com:

http://www.trademotion.com/partlocat...catalogid=4010

no problem
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Old Sep 7, 2009 | 09:32 AM
  #85  
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thanks
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Old Sep 7, 2009 | 10:11 AM
  #86  
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DO NOT BUY THAT FROM MAZDA! NAPA sells a comparable tool for like $20. If you search on here there is a thread with the part number - seriously, $145 is waaay too much unless you really can't get the NAPA version and are in a really tight spot.
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Old Sep 12, 2009 | 11:46 AM
  #87  
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I did this without a fuel pump tool just now. I sprayed some PB Blaster last night, then this morning I pounded it off with a big screw driver and a hammer. No broken tabs.

On another note, this is something I apparently did not need to do. 04 with 70k on it, never have removed the pump, I do not premix, and always use name brand gas. Only a few particles and a few small strands on the filter. The outside of the tank itself was filthy, but everything else was clean.

This is definitely worth filing away for future use.
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Old Sep 12, 2009 | 03:04 PM
  #88  
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Haven't tried it, worth a try

Haven't tried it, worth a try as I'm always at HD/Lowes/etc, will update on progress....

Simply get a 1.5 inch wide steel strap 1/8 inch thick 3 foot long piece from HD
Bend it into a u shape 2 right angle bends with two legs about 4 inches long and 6.5 inches or the width of the ring across the top.
You wont use the whole piece of steel strap that you get, it is 3 foot long piece. You only use about 15 inches worth of the 3 foot piece.
curl the ends to match the profile of the ring
use a 7 inch hose clamp to squeeze the legs down between the plastic ridges of the ring.
And you have an easy home made tool to remove and install that white plastic ring that hiolds the fuel pump assembly in the tank.
total cost from HD was 8$ a whole lot better than spending 60$ for the special tool number 6856
http://www.jeepforum.com/forum/f13/m...emoval-756703/
Attached Thumbnails DIY: Clean the in-tank sock filter.-tool.jpg  
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Old Sep 20, 2009 | 03:48 PM
  #89  
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heres some more info and pics.

https://www.rx8club.com/showthread.p...19#post3234319
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Old Oct 23, 2009 | 05:44 PM
  #90  
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Okay. Ready to take the pump out. Kinda scared of breaking the fuel line on top of pump with green clip. Anyone know the best way to remove?
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Old Oct 23, 2009 | 06:02 PM
  #91  
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I might try this... maybe... heh good DIY
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Old Oct 23, 2009 | 06:12 PM
  #92  
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Originally Posted by WTBRotary!
I might try this... maybe... heh good DIY
Dude I tried it like a year ago and just ended up braking like 5 of those tabs.
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Old Oct 23, 2009 | 06:21 PM
  #93  
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Yikes... nevermind... heh sounds bad... I dont think I need to right now then... Ive only used Shell V-power 93 I should be good?
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Old Oct 24, 2009 | 07:18 AM
  #94  
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yep, hint : I finaly buy the mazda tool
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Old Mar 26, 2010 | 09:32 AM
  #95  
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I will take my old pump apart with over 100k on it this weekend and post pics of the sock. I am curious if Lucas UCL clogs it.
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Old Mar 29, 2010 | 08:07 AM
  #96  
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In fact, I had a 255lph fuel pump but had a problem : the new pump filter could not enter into the rx8's device...so I pluged the old filter (not that crap)
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Old May 27, 2010 | 08:14 PM
  #97  
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I finally bought the spanner wrench from autozone (they said they are not going to rent this one). I still can't get the cap to open. Is there any special trick to it? I just sprayed some penetrating oil on it and will try again in the morning.

Also, somebody asked about right way to disconnect the fuel line in earlier posts, but I saw no answers....I am a newbie too and that insight will definitely help

Thanks.
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Old May 27, 2010 | 08:32 PM
  #98  
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Originally Posted by balkhu
Also, somebody asked about right way to disconnect the fuel line in earlier posts, but I saw no answers....I am a newbie too and that insight will definitely help
Its just a c clip (the green part on the end of the hose), get your fingers either side of the 2 ends and pry apart enough to pull over the hose. Beware of the fuel that WILL leak out. Place plenty of rags under the hoses before hand.
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Old May 27, 2010 | 08:57 PM
  #99  
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Originally Posted by auzoom
Its just a c clip (the green part on the end of the hose), get your fingers either side of the 2 ends and pry apart enough to pull over the hose. Beware of the fuel that WILL leak out. Place plenty of rags under the hoses before hand.
Thanks. I will make sure of the rags. Also, I waited for the tank to be less than 1/4. So hopefully there won't be much of a mess.

I am giving up on the spanner wrench..it just gave me a bloody forearm on the second try. I'll try the hammer thingy a few times over next few days before I give up. I haven't broken any tabs yet, so I must not be trying hard enough.
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Old May 27, 2010 | 09:13 PM
  #100  
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Originally Posted by balkhu
Thanks. I will make sure of the rags. Also, I waited for the tank to be less than 1/4. So hopefully there won't be much of a mess.

I am giving up on the spanner wrench..it just gave me a bloody forearm on the second try. I'll try the hammer thingy a few times over next few days before I give up. I haven't broken any tabs yet, so I must not be trying hard enough.
I dont know that the fuel tank level will matter. The hose will contain just what is upstream of the fuel tank and thats what will cause the biggest issue. When you disconnect the hose, it will **** fuel from the hose.

Cheers

Andrew
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