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Spark Plug is STUCK!

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Old 01-29-2008, 11:04 PM
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Spark Plug is STUCK!

I'm at a loss. I've been defeated by a simple spark plug swap.

Well, not so simple. The last guy who did it (probably some poorly paid Jap in Hiroshima) was a **** who forgot his anti-seize (I'm starting to think everyone at the Renesis assembly line were ***** out to make life miserable. That, or big burly men with the strength of many apes. The supposedly simple oil filter swap resulted in the same thing, and we had three big guys yanking at it for like an hour before it moved).

I can't get the old plugs out, no matter how hard I try. I've tried a few different ways, including getting a fulcrum thing going on.

None of my ideas worked. So..., I kinda need help on this. I probably need a burly man to actually twist the ****** out. The only thing I managed to achieve today was cut my wrist, and clean out a mountain of dirt that was still stuck there from the last RallyX.

Total failure.

Solutions?

Thus far, I've tried:

-Straight up ratchet wrench to spark plug socket: FAIL
-Fulcrum on ratchet wrench: FAIL
-2x 10" extensions with wobble: FAIL

So, obviously, someone totally fucked up.

Any ideas guys?
Old 01-29-2008, 11:08 PM
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You didnt mention using a spark plug socket. Do you have one ? I mean did you use 1 ?

NONE of the factory cars came with Anti-Seize on them. In case you dunno that. and yes its gay that because after some time, its hard to get it out.

my car had the Engine No-Start TSB done to it, and when I change the plugs myself 14K miles ago, the plugs was really tight, I was afraid that I might leave *something* in the hole, but my spark plug socket did its job right and the whole thing came out. put new plugs in with Anti-Seize.

And I just did my plugs again 2 days ago and guess what, with Anti-Seize, Its 10 times easier.

Last edited by nycgps; 01-29-2008 at 11:20 PM.
Old 01-30-2008, 08:40 AM
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Yes, I have a spark plug socket. I wouldn't start without one. Did you put a breaker bar to it?
Old 01-30-2008, 08:55 AM
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I would think that it is carbon buildup that is causing the stuck spark plug. If it is the original plug, the factory would have a torque wrench on the line to put in the plugs to eliminate that kind of problem. Also, the plugs are suppose to be changed before the car is delivered. I forget if that is at the port of delivery or the dealer.
Old 01-30-2008, 09:03 AM
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IIRC, at the dealer.

It shouldn't be carbon buildup... I redline the car about once every week, and I recently dumped seafoam in the fuel.
Old 01-30-2008, 09:08 AM
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Originally Posted by dothackRAVE
IIRC, at the dealer.

It shouldn't be carbon buildup... I redline the car about once every week, and I recently dumped seafoam in the fuel.
CAn you take a picture of the *stuck* plugs see how *stuck* it is ?
Old 01-30-2008, 09:13 AM
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It looks like just about any other plug in a Renesis out there. It won't move at all, and is screwed in tight as a drum.
Old 01-30-2008, 09:17 AM
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Originally Posted by dothackRAVE
It looks like just about any other plug in a Renesis out there. It won't move at all, and is screwed in tight as a drum.
Have you try to put some WD40 to it ?

It work wonders for some people.
Old 01-30-2008, 09:20 AM
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Hrm..., I'll try the WD40 idea once this winter storm blows by.
Old 01-30-2008, 09:42 AM
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There is other lubricant just for this task.

umm... winter uh.

Just heat the block with a torch, then freeze the plug with an upside down air can.
Old 01-30-2008, 01:57 PM
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I'm not so sure a torch is a good idea. I don't really have that much space, and a torch will prolly burn everything around the plugs (wires and all).
Old 01-30-2008, 02:01 PM
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Just try some WD40 first. spray it on and let it sit for an hour, go back and spary some again, do the same thing for 3-4 times the WD40 should be able to go in and might be able to loose your plugs.

Or just wipe it clean, put everything back and pretend nothing happened, then call Mazda to tow your car. (if you're under warranty)
Old 01-30-2008, 02:10 PM
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I know this will sound insulting, but you are turning it the right way right? I've had situations where I end up turning it the wrong way, which frustrates me to no end.
Old 01-30-2008, 02:23 PM
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Always, Always, Always, Always, Always, Always, Always, Always use a dab of antiseize.

'Job One' when i got mine....

You may need a lot more than a torque wrench to break it free - make sure the block is warmed up, then spray a can of that 'computer chip cooler' on the plug, and good luck.

I had, (a long time ago in a galaxy far, far away,) a plug seize solid - four foot pipe on a half inch socket, broke the threads off. An amazing rotary mechanic drilled it out, while blowing air into the chamber thru the second plug hole, and it worked.

I take no such chances any more.

S
Old 01-30-2008, 02:45 PM
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Originally Posted by LionZoo
I know this will sound insulting, but you are turning it the right way right? I've had situations where I end up turning it the wrong way, which frustrates me to no end.
hmm .... well, Lion has a point, yeah, Just like most other ones you need to turn it counter clockwise to loose it.
Old 01-30-2008, 02:51 PM
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i didn't have anti-seize when i put mine in a couple days ago. mine weren't as tough as this thread, but my engine was still warm (28k miles). should i pull and apply? i have no problem with wd if it comes down to that.
Old 01-30-2008, 02:58 PM
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If the plugs have NEVER seen anti-seize, do it now.

Once the stuff is on the threads you can get away with swapping in and out, or new plugs, but if they are dry you are just begging for it.

.....and no, WD-40 won't get past the gasket to the threads.

s
Old 01-30-2008, 03:04 PM
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use PB Blaster. this is what it's made for...

And if that still doesn't work, use a can of "freeze spray" or "cold shock" (they sell it at auto parts stores) that you spray directly to what you want unstuck... it's essentially compressed air, but it makes it cold in a frickin' hurry. That *should* break it lose.
Old 01-30-2008, 03:53 PM
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So WD-40 is a no go?

I'll see what I can do with the freeze spray. Prolly a good idea too.

nycgps: What did you mean by getting Mazda to tow my car? What's the point of that?

I should still be under warranty..., though I think I'm pretty close to it running out.
Old 01-30-2008, 04:14 PM
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PB Blast is better than WD-40, but it probably won't help too much.
You just need to put a breaker bar on the wrench, make sure the socket won't wobble (that the torque is at a perfect right-angle to the line of the plug) and crank it.
Even with anti-seize, mine always take a good tweak with a 12", 3/8" drive breaker.
Old 01-30-2008, 05:43 PM
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Originally Posted by dothackRAVE
So WD-40 is a no go?

I'll see what I can do with the freeze spray. Prolly a good idea too.

nycgps: What did you mean by getting Mazda to tow my car? What's the point of that?

I should still be under warranty..., though I think I'm pretty close to it running out.
Meaning if in the end you still cant turn it, let the fools at dealership to do it for you.

You can use those cold thing to try to freeze it up.
Old 01-30-2008, 06:11 PM
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Originally Posted by dothackRAVE
So WD-40 is a no go?

I'll see what I can do with the freeze spray. Prolly a good idea too.
.
do you have a decent 1/2" socket set and a spark plug socket to suit or are you using a 3/8" drive ?
Old 01-30-2008, 06:18 PM
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impact gun.
Old 01-30-2008, 09:20 PM
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Originally Posted by nycgps
Meaning if in the end you still cant turn it, let the fools at dealership to do it for you.

You can use those cold thing to try to freeze it up.
I think it's pretty darned cold outside now.

I'll wait till it's warmer or something, or drive it before I do it in one of my friend's garages.

Originally Posted by MazdaManiac
PB Blast is better than WD-40, but it probably won't help too much.
You just need to put a breaker bar on the wrench, make sure the socket won't wobble (that the torque is at a perfect right-angle to the line of the plug) and crank it.
Even with anti-seize, mine always take a good tweak with a 12", 3/8" drive breaker.
I have a universal joint attached to the spark plug socket. How do I ensure that there is perfect perpendicular torque to the plugs?

Originally Posted by Brettus
do you have a decent 1/2" socket set and a spark plug socket to suit or are you using a 3/8" drive ?
I have a 155 piece mechanic set. There's a socket specifically made for spark plugs in that set.

Last edited by dothackRAVE; 01-30-2008 at 09:23 PM.
Old 01-30-2008, 09:22 PM
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Warm up the engine....I think you will have much better luck when it's warm


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