Compression check results
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Compression check results
Warranty will soon expire for my car (56000 miles already), so I decided to do a compression check, to make sure that I do not need a new engine soon. Results are:
Rotor 1 : 7.7, 7.7, 7.6 at 314 RPM
Rotor 2 : 7.6, 7.5, 7.6 at 302 RPM
Comparing with expected numbers from service manual, compression seems to be low. It specified to be 6.8 - 8.3 at 250 RPM. But at more than 300 RPM it should be well over 9. I haven't talk with service adviser about results yet. Can somebody share their measurements? I need to decide if I should press Mazda to replace engine under warranty.
Right know car runs well, but I do not want to pay out of pocket for engine overhaul in the near future.
Rotor 1 : 7.7, 7.7, 7.6 at 314 RPM
Rotor 2 : 7.6, 7.5, 7.6 at 302 RPM
Comparing with expected numbers from service manual, compression seems to be low. It specified to be 6.8 - 8.3 at 250 RPM. But at more than 300 RPM it should be well over 9. I haven't talk with service adviser about results yet. Can somebody share their measurements? I need to decide if I should press Mazda to replace engine under warranty.
Right know car runs well, but I do not want to pay out of pocket for engine overhaul in the near future.
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Originally Posted by Charles R. Hill
Was your engine warmed-up when you did this? You could take your car to the dealer and enter a complaint about low power and misfires. They should check it out and send the numbers to Mazda.
#5
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Originally Posted by Charles R. Hill
It's not hard at all. According to the graph in the service manual, at 300-315 rpms the cranking pressure should be in the neighborhood of 9.4-9.5 kgf/cm2. The graph shows low rpms/low pressures of 200/7.1 and high rpms/pressures of 300/9.2, all being normal. The transition from low to high is almost linear. This graph can be found in the workshop manual, under the file of "engine symptom troubleshooting", item #4, "hard to start", section "Compression Inspection".
According to this section of the workshop manual, rus's numbers are indeed low and he should report to the dealer low power, hard to start, and ocassional misfires/sputtering.
The key at this point is to keep reporting these complaints because when his dealer refuses to do anything about it, and he eventually complains to MNAO, they will want to know when the problem started happening and when he FIRST reported his concern to the dealer. Suppose in the meantime he gets above 60K miles. The record will reflect that this has been an on-going problem that the dealer refused to address and Mazda will be responsible from the date/mileage of the first reported concern.
According to this section of the workshop manual, rus's numbers are indeed low and he should report to the dealer low power, hard to start, and ocassional misfires/sputtering.
The key at this point is to keep reporting these complaints because when his dealer refuses to do anything about it, and he eventually complains to MNAO, they will want to know when the problem started happening and when he FIRST reported his concern to the dealer. Suppose in the meantime he gets above 60K miles. The record will reflect that this has been an on-going problem that the dealer refused to address and Mazda will be responsible from the date/mileage of the first reported concern.
maybe he should file a report with MNAO first ? Just to be safe ?
Last edited by nycgps; 04-07-2007 at 04:59 PM.
#6
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Originally Posted by rx8-rus
Warranty will soon expire for my car (56000 miles already), so I decided to do a compression check, to make sure that I do not need a new engine soon. Results are:
Rotor 1 : 7.7, 7.7, 7.6 at 314 RPM
Rotor 2 : 7.6, 7.5, 7.6 at 302 RPM
Comparing with expected numbers from service manual, compression seems to be low. It specified to be 6.8 - 8.3 at 250 RPM. But at more than 300 RPM it should be well over 9. I haven't talk with service adviser about results yet. Can somebody share their measurements? I need to decide if I should press Mazda to replace engine under warranty.
Right know car runs well, but I do not want to pay out of pocket for engine overhaul in the near future.
Rotor 1 : 7.7, 7.7, 7.6 at 314 RPM
Rotor 2 : 7.6, 7.5, 7.6 at 302 RPM
Comparing with expected numbers from service manual, compression seems to be low. It specified to be 6.8 - 8.3 at 250 RPM. But at more than 300 RPM it should be well over 9. I haven't talk with service adviser about results yet. Can somebody share their measurements? I need to decide if I should press Mazda to replace engine under warranty.
Right know car runs well, but I do not want to pay out of pocket for engine overhaul in the near future.
The fact that all your numbers are very close may suggest a healthy engine that is perhaps a bit carboned up .
Have you tried any of the decarbonising products available ?
Some hard driving at the track could also help
#8
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Originally Posted by Charles R. Hill
Which products are best to use in de-carboning the engine?
I'm just thinking that in my (limited) experience - when you have a worn out engine you normally don't get even readings. Thats's what I remember for piston engines anyway.
#9
stop flooding ur engines
some aftermarket rotary compression checks will run the test at whatev rpm the starter spins and u can push a button and ask it to recalculate it for 250 rpms.
04-05 cars didnt have a mop problem, it was 04-06s that had mop problems! hahaha they injected too little oil at idle with the AC on and the oil on the autos would vaporize b4 even entering the rotor housings bc the owner was forced to idle in traffic for hours on end in the 100 degree weather and they had only 1 oil cooler to rely on
mid 7s are fine.....anything at 6.9 or lower and ur in trouble.....
change the oil, put in some 93 octane and go redline the little ***** and ull be set
04-05 cars didnt have a mop problem, it was 04-06s that had mop problems! hahaha they injected too little oil at idle with the AC on and the oil on the autos would vaporize b4 even entering the rotor housings bc the owner was forced to idle in traffic for hours on end in the 100 degree weather and they had only 1 oil cooler to rely on
mid 7s are fine.....anything at 6.9 or lower and ur in trouble.....
change the oil, put in some 93 octane and go redline the little ***** and ull be set
#10
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Originally Posted by Charles R. Hill
ny, I cannot remember who it was that suggested the idea of routing hoses from a jug of water into the vacuum ports on the lower intake manifold, but it was a decent idea. I can't find a good spot to place even a 1 qt. conatiner that wouldn't also cause a siphon effect and hydrolock the engine when I shut it off and forget to remove the hoses.
Jax talks about LC20 and BG44K. Swoope sent me a can to use and it is injector cleaner. The LC is combustion chamber cleaner and is intended to be used in the crankcase oil. I thought I had read about something that Mazda suggests and that's also what I thought you were going to mention, Brettus.
Jax talks about LC20 and BG44K. Swoope sent me a can to use and it is injector cleaner. The LC is combustion chamber cleaner and is intended to be used in the crankcase oil. I thought I had read about something that Mazda suggests and that's also what I thought you were going to mention, Brettus.
Or you can ask RG, he should know better.
#12
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charles is correct. that reading is low.. very low at that rpm...
documentation is you friend..
as to the 44 k idea.. the stuff works great the problem is the over 7200 k ports need to be open to clean them..
means run the 44k at a track day. or i dont know drive a tank of gas in 4th gear on a trip...
or we have to find a fogger that goes into the upper ports..
beers
documentation is you friend..
as to the 44 k idea.. the stuff works great the problem is the over 7200 k ports need to be open to clean them..
means run the 44k at a track day. or i dont know drive a tank of gas in 4th gear on a trip...
or we have to find a fogger that goes into the upper ports..
beers
#13
Hey I had compression test at neptunespeed this week saturday. Looks like I'm having same reading as you. My car had only 27k on odometer. The average compression reading on my car was 7.4 on 2rotor. shop owner Yoshiya checked my car and he said carbon build up inside of the rotor housing. Also when he took out spark plug. The life left on spark plug was expact to be 5000mile So I just decide to replace with brand new NGK. After the inspection and repair is done He gave me suggestion that when I'm running on the highway put the gear at 4th and keep the RPM above 5~6 about 2~3minute will be make carborn burn out. Is there Anyone has other result? or solution? to bring compression back?
Oh!~ one more thing. when yoshiya taking out the spark plug he was struggle with the losen the spark pulg out. That moment I realized the reason. It was when I took my car to Long Beach mazda dealer last summer for emssion recall.. and probably one of newbby mechanic tighten the spark plug too much. Result become grind the 2nd rotor housing spark plug hole.. ****..
DO NOT TRUST DEALER
Oh!~ one more thing. when yoshiya taking out the spark plug he was struggle with the losen the spark pulg out. That moment I realized the reason. It was when I took my car to Long Beach mazda dealer last summer for emssion recall.. and probably one of newbby mechanic tighten the spark plug too much. Result become grind the 2nd rotor housing spark plug hole.. ****..
DO NOT TRUST DEALER
Last edited by carbroke; 04-08-2007 at 06:33 PM.
#15
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Originally Posted by Galen Darkmoon
Looks very good for a car with 55k on it, ya want new numbers? buy a new car. Seems like ya have taken very good care of this one.
#16
I went through the sme thing a couple years ago. Here were my numbers - https://www.rx8club.com/showpost.php...4&postcount=36
I wrote detailed letters to MNAO and the dealership. A year and a half later there has been no resolution on my end. I hope you fare better.
One of the benefits of the upgraded starter (from Mazda's standpoint at least) is higher cranking RPMs and the accompanying higher compression readings. It skews the readings of questionable engines, bumping them up into the "acceptable" range. The fact that Mazda fails to acknowledge the upgraded starter's influence on compression readings is in keeping in line with Mazda's customer service policy - Deny any and every problem as long as possible in the hopes that the customer tires of fighting.
I wrote detailed letters to MNAO and the dealership. A year and a half later there has been no resolution on my end. I hope you fare better.
One of the benefits of the upgraded starter (from Mazda's standpoint at least) is higher cranking RPMs and the accompanying higher compression readings. It skews the readings of questionable engines, bumping them up into the "acceptable" range. The fact that Mazda fails to acknowledge the upgraded starter's influence on compression readings is in keeping in line with Mazda's customer service policy - Deny any and every problem as long as possible in the hopes that the customer tires of fighting.
#17
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Anyone tried a flushing oil to clear the gunk? I read about it here...
http://www.carbibles.com/engineoil_bible.html#flushing
I've heard a lot of great reviews about Seafoam in piston engines, just curious if we'd get equall results...
http://www.seafoamsales.com/motorTuneUpTechGas.htm
http://www.carbibles.com/engineoil_bible.html#flushing
I've heard a lot of great reviews about Seafoam in piston engines, just curious if we'd get equall results...
http://www.seafoamsales.com/motorTuneUpTechGas.htm
#18
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Originally Posted by 8is>enuff
I went through the sme thing a couple years ago. Here were my numbers - https://www.rx8club.com/showpost.php...4&postcount=36
I wrote detailed letters to MNAO and the dealership. A year and a half later there has been no resolution on my end. I hope you fare better.
I wrote detailed letters to MNAO and the dealership. A year and a half later there has been no resolution on my end. I hope you fare better.
Last edited by rx8-rus; 04-09-2007 at 11:32 AM.
#19
No, my engine hasn't failed yet. On the upside I don't have to use premium gas anymore.
Good luck pressing the issue with Mazda if you're so inclined. They didn't seem to give a **** about my numbers or accompanying complaint and explanation. Their response was simply "The numbers are within spec."
Good luck pressing the issue with Mazda if you're so inclined. They didn't seem to give a **** about my numbers or accompanying complaint and explanation. Their response was simply "The numbers are within spec."
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Just wondering how the effects of the new starter and the accompanying higher cranking RPM could be ignored by Mazda if the specs for compression are given as a function of cranking RPM... Help me understand.
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Originally Posted by 8is>enuff
No, my engine hasn't failed yet. On the upside I don't have to use premium gas anymore.
Good luck pressing the issue with Mazda if you're so inclined. They didn't seem to give a **** about my numbers or accompanying complaint and explanation. Their response was simply "The numbers are within spec."
Good luck pressing the issue with Mazda if you're so inclined. They didn't seem to give a **** about my numbers or accompanying complaint and explanation. Their response was simply "The numbers are within spec."
Can anybody else share their story?
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Firstly, I would not say the *nearly* linear relationship between compression and rpm should be extrapolated off of the graph. The graph at 300 rpm shows a perfect engine is at 9.5 kgf/sqcm. Perfect compression at idle speed of 900 rpm (where the seals are acted on with more centrifugal force and the MOP is in operation) is 10.0 kgf/sqcm (otherwise known as a 10:1 compression ratio). Clearly the linear relationship has to come to an end between 300 and 900 rpms.
Secondly, using the graph and converting the minimum pressure of 6.8 kgf/sqcm at 250 rpms to 300rpms would give you around 7.8 kgf/sqcm which is in the ballpark of the original poster.
Lower compression at starter motor speed is not necessarily an indication of the compression at idle speed and above where you have the centrifugal force and MOP oil creating the pressure seal (along with intense heat shrinking tolerances) instead of basically using the spring tension of the rotor seals. If you are experiencing no problems while driving, the engine is probably fine.
The problem you run into with low compression at the starter speed is the engine not cranking over to begin with. If you are not having that problem then you are probably fine.
Secondly, using the graph and converting the minimum pressure of 6.8 kgf/sqcm at 250 rpms to 300rpms would give you around 7.8 kgf/sqcm which is in the ballpark of the original poster.
Lower compression at starter motor speed is not necessarily an indication of the compression at idle speed and above where you have the centrifugal force and MOP oil creating the pressure seal (along with intense heat shrinking tolerances) instead of basically using the spring tension of the rotor seals. If you are experiencing no problems while driving, the engine is probably fine.
The problem you run into with low compression at the starter speed is the engine not cranking over to begin with. If you are not having that problem then you are probably fine.
Last edited by r0tor; 04-09-2007 at 12:21 PM.
#23
MadDog, I wondered that too.
rOter - I haven't checked the charts out in a bit, but I was unaware a perfect engine would be at 10:1 at 900 RPMs.
Compression at starter motor speed is the only reading we are able to measure (to the best of my knowledge). Also, All engines, including the hypothetical perfect engine, would experience the mentioned centrifugal forces and MOP oil seal at increased RPMs, so that should already be accounted for as it pertains to the targeted compression numbers. Therefore the question remains - why does Mazda have a sliding scale of acceptable readings if a customer's compression results are not read as such?
rx8 rus - I would definietly document it with MNAO. It can't hurt.
rOter - I haven't checked the charts out in a bit, but I was unaware a perfect engine would be at 10:1 at 900 RPMs.
Compression at starter motor speed is the only reading we are able to measure (to the best of my knowledge). Also, All engines, including the hypothetical perfect engine, would experience the mentioned centrifugal forces and MOP oil seal at increased RPMs, so that should already be accounted for as it pertains to the targeted compression numbers. Therefore the question remains - why does Mazda have a sliding scale of acceptable readings if a customer's compression results are not read as such?
rx8 rus - I would definietly document it with MNAO. It can't hurt.
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Originally Posted by MadDog
Just wondering how the effects of the new starter and the accompanying higher cranking RPM could be ignored by Mazda if the specs for compression are given as a function of cranking RPM... Help me understand.
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Originally Posted by Charles R. Hill
Since the chart Mazda provided in the service manual ended at 300 rpm I don't think it is much of a stretch to do a little extrapolation to the 315 rpm point. The extrapolation, as a singular concern, is not enough to negate the original concern, IMO. The larger point remains that if the compression was tested properly and the rpm/test pressures do not meet Mazda's specs why does Madza claim all is well?
I'm looking at the graph now... at 250rpms its at 8.7 and 300 rpms its at 9.7 kgf/sq cm. Therfore, the slop of the theoretical perfect line is 1 kg-f/sq cm per 50 rpm... other wise known as .02 KGf/sq cm per rpm
The line ends at 9.7 kgf/sq cm and 300 rpm. The line with the above slope would hit 10.0 kgf/sq cm at 315 rpm. It could never reach more then 10.0 beacause the engines compression ratio is 10:1. Atmospheric pressure is 1 kgf/sq cm and working with the ideal gas law you have P2 = (v1/v2)*P1 or the compression ratio*P1 or 10.
For me to buy that the engine should hit full compression at 315roms, I have to ignore that the effect of the MOP on compression and cetrifugal forces acting on the seals (heat decreasing tolerances of the sealing surfaces can be ignored since the engine should be up to temp when doing this - however this is a huge variable as to what the technician considers a warmed up engine!!!). I'm not exactly willing to buy that. Nor am I exactly willing to buy the relationship is perfectly linear up until it hits the 10 mark and then the line goes perfectly horizontal.
Then when thats all said and done, none of that matters because mazda give you no clue on what the minimum compression curve looks like at all - only a single point. The could say that all you need is 6.9 kgf/sq cm at any rpm because that may very well be the needed compression to light the engine off and thats leaves the MOP and higher speeds take care of the rest of the pressure.... and they'd probably have a point that could stand up to alot of scrutiny. The orginal posters compression is well above this number.
This is not as cut and dry as some people are seemingly convinced it is.. Its only 1 data point and needs to becombined with other things to make any sense of.