Mawnee's Custom Turbo build
Left for work early today so I could drive around and grab a log with some boost. AFRs are rock solid in full boost. It may have richened up the top by a little, but it could be my imagination. If nothing else the fuel pump gives the me peace of mind that its not a variable anymore.
The relocated O2 sensor has cut about 7 tenths of a second off my latency. I'm seeing just under a 1 second delay in off throttle readings(before it was ~1.7). Still not optimal, but its a huge improvement. Its obvious in driving and in my logs that my ECU is much more responsive now in adjusting fuel.
Now I can work on my tune and see about getting it back on the dyno this fall(when its not crazy hot out).
The relocated O2 sensor has cut about 7 tenths of a second off my latency. I'm seeing just under a 1 second delay in off throttle readings(before it was ~1.7). Still not optimal, but its a huge improvement. Its obvious in driving and in my logs that my ECU is much more responsive now in adjusting fuel.
Now I can work on my tune and see about getting it back on the dyno this fall(when its not crazy hot out).
Last edited by Mawnee; Jul 8, 2010 at 09:39 AM.
Took it for a long drive last night. A good bit of expressway driving where I could play with rolling in and out of boost. Tried 15psi and blew off a coupler, good thing I keep tools in the trunk
I've still got a couple random screw type clamps in the engine bay in various sizes. I ordered T-bolts for all of them last night.
Aside from that the car drove fantastic! Gotta love rolling into the throttle in 6th gear at 70mph and the car squatting and taking off
Tune is back in decent shape. 3rd and 4th gears I'm getting a steady 11.1-11.3 at full boost. 5th and 6th a bit safer 10.9 for the prolonged loads.
I'm going to try swapping in the smaller Valve seat for my wastegate and tuning my boost controller. Right now I'm seeing about 7PSI with a 200-300rpm delay from thrrottle smash then it builds up to the 11-14 I have it set for by about 5500rpm. I'm going to try to get the boost response a little faster. Granted I'm working with a 1.00 AR hotside so I know I wont get instant boost.
I've still got a couple random screw type clamps in the engine bay in various sizes. I ordered T-bolts for all of them last night.Aside from that the car drove fantastic! Gotta love rolling into the throttle in 6th gear at 70mph and the car squatting and taking off

Tune is back in decent shape. 3rd and 4th gears I'm getting a steady 11.1-11.3 at full boost. 5th and 6th a bit safer 10.9 for the prolonged loads.
I'm going to try swapping in the smaller Valve seat for my wastegate and tuning my boost controller. Right now I'm seeing about 7PSI with a 200-300rpm delay from thrrottle smash then it builds up to the 11-14 I have it set for by about 5500rpm. I'm going to try to get the boost response a little faster. Granted I'm working with a 1.00 AR hotside so I know I wont get instant boost.

It still starts a little slower hot than cold, but meh, cold plugs, 04 starter ect.
I got the Wastegate rebuilt, took all of 20 minutes(Top mount FTW!
) Put in the smaller valve seat and the bigger spring. Boost comes up wayyyy faster now. The boost guage pretty much follows my foot. The only problem is now it more easily blew off my coupler.... need those new clamps to arrive now 
I've got it set so just on wastegate its just over 8psi. I lowered my boost controller duty cycles to 25%(setting A)which gave me about 10psi and 45%(setting B). I didnt get to test setting B since it blew off the coupler but I would guess that will give me about 12-13psi. The only catch now is that if my boost controller fails or if the line comes off the wastegate I'm looking at 16-17psi.
) Put in the smaller valve seat and the bigger spring. Boost comes up wayyyy faster now. The boost guage pretty much follows my foot. The only problem is now it more easily blew off my coupler.... need those new clamps to arrive now 
I've got it set so just on wastegate its just over 8psi. I lowered my boost controller duty cycles to 25%(setting A)which gave me about 10psi and 45%(setting B). I didnt get to test setting B since it blew off the coupler but I would guess that will give me about 12-13psi. The only catch now is that if my boost controller fails or if the line comes off the wastegate I'm looking at 16-17psi.
Last edited by Mawnee; Jul 11, 2010 at 12:12 AM.
I did an old school fix on my couplers that are giving me issues. Used some side cutters to put a pattern of points around the end of the pipes. Then applied some hair spray to all the couplers before reinstalling. It worked and allowed me to go out and get the car in full boost.
Holy SH!@!!!!!! The car is a completely different animal. At the 10psi BC setting it pulls WAY harder than what I used to get at 12-13PSI. At 13 PSI the car is rolling out of my BFGs halfway through 3rd! I am in love with my car all over again
Holy SH!@!!!!!! The car is a completely different animal. At the 10psi BC setting it pulls WAY harder than what I used to get at 12-13PSI. At 13 PSI the car is rolling out of my BFGs halfway through 3rd! I am in love with my car all over again
I did an old school fix on my couplers that are giving me issues. Used some side cutters to put a pattern of points around the end of the pipes. Then applied some hair spray to all the couplers before reinstalling. It worked and allowed me to go out and get the car in full boost.
Holy SH!@!!!!!! The car is a completely different animal. At the 10psi BC setting it pulls WAY harder than what I used to get at 12-13PSI. At 13 PSI the car is rolling out of my BFGs halfway through 3rd! I am in love with my car all over again
Holy SH!@!!!!!! The car is a completely different animal. At the 10psi BC setting it pulls WAY harder than what I used to get at 12-13PSI. At 13 PSI the car is rolling out of my BFGs halfway through 3rd! I am in love with my car all over again


I had my car on the Dyno again. Car kept going lean so I didnt get a full pull. For some reason my tune works great on the street but was worthless on the dyno. Best was like 316hp at like 6000 rpm at 12psi.
I'm going back to the drawing board with my tune. Too many experiments over the last several months have made their way into my tune and thinking. So I'm going to start over applying everything I've learned to each step and hope I reach a better end result.
Last edited by Mawnee; Jul 18, 2010 at 05:43 PM.
Maybe your street testing and dyno pull are in different gears ????
Then I got home and realized the chart he printed for me was scaled on MPH and had no torque graphs
another thing - I have had very similar experiences at the dyno to you - street looks great but lean on the dyno . Kane and I had a discussion about this a while back - could be just the location of the afr pickup creating the error .......
The operator in my case just kept the foot down and listened (via engine pickup and muffs) for any sign of knock . It ran in the mid 12s no problem ....
The operator in my case just kept the foot down and listened (via engine pickup and muffs) for any sign of knock . It ran in the mid 12s no problem ....



