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-   -   How to make your Renesis turbo or SC engine last (https://www.rx8club.com/series-i-major-horsepower-upgrades-93/how-make-your-renesis-turbo-sc-engine-last-187240/)

9krpmrx8 12-04-2009 11:46 AM

Cool. So ceramic seals could also benefit a stock rebuilt motor that gets tracked. Not sure if the cost is worth it though. But I have seen some pics where the apex seals came apart on stock motors.

Brettus 12-04-2009 12:10 PM


Originally Posted by TeamRX8 (Post 3339235)
Mazda doesn't intend for anyone to pre-mix

I don't know any top Renesis engine builders jumping to 09 or even recommending

which is my real implication; stop futzing around trying to do this low cost on your own and align yourself with a top Renesis expert, who will also likely be heavily experienced with rotary engines in general. Otherwise you're chasing your own tail trying to figure out what they already experienced firsthand many times over. If you play your cards right, which means listening and asking the right questions - most importantly not coming here and blabbing all their wisdom and knowledge publicly - you'll learn and understand more yourself than 99.9% of the intrawebz wannabe debate experts here. An expertly built engine for your application will run $6000 -$7000 USD and short of you having a tuning or supporting part malfunction will last a long time

the key is figuring out who's real and who wants you to think they're real. IMO there are only two, maybe three, "real" Renesis race engine experts in the USA. Since you're down under the choices are likely slimmer still

There are a couple of rotary engine builders that live in my area - both have a long history with older rotaries , not so much with the renesis , no-one here does.
And spending nz$12000 on getting a US built motor here that may be a great NA motor (not even specd for FI) is not an option
So yes , I do have to keep futzing around on here getting advice and suggestions .

Brettus 12-04-2009 12:18 PM


Originally Posted by maxxdamigz (Post 3339445)
Surely increasing the strength of the current weakest link is a plus but avoiding detonation in the first place would certainly be superior.

Of course it is .
And for guys running on the street that are never going to push the boost up or track their car , the risk is minimal if they do as you suggest .
Others who do push things would be wise to do the seals at the first rebuild or even do it before they have to rebuild - because there is still a very high risk of a detonation event .

Brettus 12-04-2009 12:31 PM


Originally Posted by ChrisRX8PR (Post 3339439)

All you will have to do is rebuild the engine with new apex seals but your rotor grooves, housings etc will be fine.

Chris

That's what I'm talking about .
For my latest rebuild I needed :
All the irons (front one was already cracked from earlier damage) around nz$2400
1 housing approx. nz$800
1 rotor nz$1000
+ all the gaskets and seals etc nz$1600
+Esmeril seals nz$700

Luckily I had all the housings and irons so only needed the rotor but if I had to buy all that a new motor would have been a much better option.

TeamRX8 12-04-2009 09:58 PM


Originally Posted by Brettus (Post 3339493)
That's what I'm talking about
.

more like what you want to hear

other than apex seal type and clearances there aren't any differences between NA and FI on the Renesis short block build

going with the deeper 13B apex seals and rotor apex groove machining should be a must-have for an FI application

I personally would recommend Rohan @ Guru for your build. They have some nice Renesis stuff in the works ....
.

Symbioticgenius 12-04-2009 10:41 PM


Originally Posted by TeamRX8 (Post 3339235)
the key is figuring out who's real and who wants you to think they're real. IMO there are only two, maybe three, "real" Renesis race engine experts in the USA. Since you're down under the choices are likely slimmer still

I saw you mentioned Rohan @ Guru in your last post, are the any other you would recommend?

Brettus 12-05-2009 01:34 AM


Originally Posted by TeamRX8 (Post 3339955)
more like what you want to hear
.

sure it is - and if they live up to his claims it is what we need . Nothing to suggest they wont at this point in time




Originally Posted by TeamRX8 (Post 3339955)

I personally would recommend Rohan @ Guru for your build. They have some nice Renesis stuff in the works ....
.

they in NZ ?

TeamRX8 12-05-2009 01:59 AM

also known as

Xtreme Rotaries
26b Brett Drive,
Carrum Downs, Vic, AU 3201

P: +61 3 9775 0288

blackenedwings 12-05-2009 02:07 AM


Originally Posted by TeamRX8 (Post 3339955)
going with the deeper 13B apex seals and rotor apex groove machining should be a must-have for an FI application

I've heard from multiple people that deeper apex seals are difficult/impossible with the Renesis rotors because you have to remove so much material it causes failures. I was originally planning to go with 3mm seals for my new engine but they are deeper and I was told it would not work with a Renesis rotor. What are you basing the "must-have" comment on? Do you know someone using deeper seals with a Renesis?

Also, and don't take this the wrong way because I'm not trying to be a dick... but do you even have an FI RX-8 Team? I thought you drove a naturally aspirated car. :sweatdrop

TeamRX8 12-05-2009 02:19 AM

For the USA:

Daryl Drummond
Daryl Drummond Enterprises
http://web.mac.com/emmanuelmunoz/drummond/About_Me.html


Sylvan Tremblay
SpeedSource Inc
http://www.speedsourceinc.com/


Rick Engman
Downing/Atlanta-Mazmart
http://www.mazmart.com/history.html

TeamRX8 12-05-2009 02:25 AM


Originally Posted by blackenedwings (Post 3340123)
I've heard from multiple people that deeper apex seals are difficult/impossible with the Renesis rotors because you have to remove so much material it causes failures. I was originally planning to go with 3mm seals for my new engine but they are deeper and I was told it would not work with a Renesis rotor.

I never specified 3mm seals, you did, and what multiple people? Hopefully not forum debate specialists ...

no I don't have an FI, no I don't have deeper 13B seals, no I don't even run an internally modified engine (yet, big plans for the future), no you don't have to put any faith in me, no it's not any skin off my back if you believe whatever you want :kiss:



.

blackenedwings 12-05-2009 02:44 AM


Originally Posted by TeamRX8 (Post 3340132)
I never specified 3mm seals, you did, and what multiple people? Hopefully not forum debate specialists ...

no I don't have an FI, no I don't have deeper 13B seals, no I don't even run an internally modified engine (yet, big plans for the future), no you don't have to put any faith in me, no it's not any skin off my back if you believe whatever you want :kiss:
.

I mention 3mm seals because they are deeper seals, the same as the 13B seals you mentioned. The people I've been asking questions about building a new motor... build rotary motors for a living. The people I ask questions about keeping an FI motor going... have FI motors.

Presumably a "forum debate specialist" would be someone who doesn't build motors, doesn't own a forced induction car, and has a stock engine posting about how too many people who don't know what they are talking about are posting in the thread. :dunno:

TeamRX8 12-05-2009 03:48 AM

I'm just an idiot, please ignore me ... :wavey:

Kane 12-05-2009 09:07 AM


Originally Posted by blackenedwings (Post 3340123)
I've heard from multiple people that deeper apex seals are difficult/impossible with the Renesis rotors because you have to remove so much material it causes failures. I was originally planning to go with 3mm seals for my new engine but they are deeper and I was told it would not work with a Renesis rotor. What are you basing the "must-have" comment on? Do you know someone using deeper seals with a Renesis?

Also, and don't take this the wrong way because I'm not trying to be a dick... but do you even have an FI RX-8 Team? I thought you drove a naturally aspirated car. :sweatdrop

Me; 3mm is hard but possible; 2mm deeper seals is not as risky.

Brettus 12-05-2009 11:53 AM

/\ Are you the guinea pig on that one Kane ?

blackenedwings 12-05-2009 02:04 PM

Yeah, I was interested in 3mm seals, but apparently the apex seal grooves in the Renesis rotor don't take too kindly with removing that much material. Again, this is what I've heard, but I'm inclined to believe it. I know Brian from BDC has recommended we not use 3mm seals for my motor. I'm going to be using the Esmeril seals as well. I wish there was some more long term data about the seals and how they perform in various situations, but out of the available options I think its likely the most cost-effective useable choice. I wouldn't mind buying Ianetti seals, but they are so goddamn expensive and if they go its even more damaging to the rest of the components than stock seals. Not a good bet for a FI motor being pushed into new realms of boost for the first time.

Brettus 12-05-2009 02:21 PM

Just for the record , I would like to document what I think caused my engine failure

Detonation events :
*overoiled the air cleaner one time and detonated briefly on one occassion before I let off
*while tring to "push the limits" one day (IE make over 330whp) I had a detonation event due to insufficient spark .
*While playing around with boost control one day -I was trying to see where to bring in my two stage controller and accidentally boosted way over 200% load (at about 6300rpm) for a few seconds.
*Ran low on fuel and while negotiating on a long righthander at the track it starved and detonated - think this was the final straw.
It was also running hot that day so this would not have helped.


The final destruction came as I was taking a fellow 8 owner for a spin and nailed the throttle 1/2 way through a turn - there was no detonation or fuel starvation - I just think it had had enough and threw in the towel . It was only a few days after the track day where I ran low on fuel.


So as you can see , I did throw a fair bit of abuse at it over the last year and it didn't fail at the first event .

From these experiences I have learned a few things :
*Detonation is going to happen somehow - someday . Especially if you push the boundaries like I have been doing
*You may be OK if you are lucky
*The engine will take more abuse than we give it credit for
*When an apex breaks - you might get away with losing a housing at the least or 1/2 the motor at worst.

rotarygod 12-05-2009 02:58 PM

Kane is correct. Going deeper for 13B 2mm seals is fine but making this groove wider for the 3mm seals is not. That little bit does make a difference.

TeamRX8 12-05-2009 06:16 PM

Bingo

TeamRX8 12-05-2009 06:22 PM


Originally Posted by 9krpmrx8 (Post 3339404)
Hey Team, did you ever see this post? Builder(s) are using the 09' motors.

I spoken with him, he's #1 on my list


.

TeamRX8 12-05-2009 06:32 PM


Originally Posted by Brettus (Post 3340327)
/\ Are you the guinea pig on that one Kane ?


Not unless he was doing it several years ago ...

You can buy Renesis rotors with the deeper cut grooves online from at least one source, but I haven't seen any info on the quality of the tolerances




.

Nemesis8 12-05-2009 06:58 PM


Originally Posted by TeamRX8 (Post 3338653)
Lol, why ... Just because it sounds good?

If you speak with him on a regular basis, since he is #1 on your list, then you must have known that he is doing oil galley work. If so, why laugh at my inquiry? Why not ask him about this, because I think it sounds good.

;)

TeamRX8 12-05-2009 07:20 PM


Originally Posted by Nemesis8 (Post 3340685)
If you speak with him on a regular basis, since he is #1 on your list, then you must have known that he is doing oil galley work. If so, why laugh at my inquiry? Why not ask him about this, because I think it sounds good.

;)


We did speak about and I can't really explain the discrepancy with what anyone else said.

Mazmart 12-05-2009 07:59 PM


Originally Posted by TeamRX8 (Post 3340127)
For the USA:

Daryl Drummond
Daryl Drummond Enterprises
http://web.mac.com/emmanuelmunoz/drummond/About_Me.html


Sylvan Tremblay
SpeedSource Inc
http://www.speedsourceinc.com/


Rick Engman
Downing/Atlanta-Mazmart
http://www.mazmart.com/history.html

Minor correction:

The engine builder at Speed Source is David Haskell and he is one of my favorite people in the world. I love Sylvain and their entire operation and would double investment in their efforts if I were running Mazdaspeed Motorsports :).

Paul.

Rotr8 12-05-2009 09:18 PM

David Haskel is one of the nicest people, so is everyone in the SS family,,,


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