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Brettus turbo 111 (the ultimate Renesis turbo ?)

Old Mar 20, 2018 | 02:17 PM
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Originally Posted by madrotor
Brettus, did you ever consider getting a compressor wheel with less blades, this should offer more air flow at low pressure ratio, don't shoot though I am trying to think out loud
There is heaps of flow left in the compressor I have now ..... If only I could use it !
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Old Mar 20, 2018 | 07:50 PM
  #1602  
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Originally Posted by Brettus
Exhaust : twin system with separate pipe for WG ...Guess it's Equivalent to a 3.5" diameter single pipe.

Intake to turbo : 3"

Intake manifold: stock , VDI wired shut.

Intercooler pipework : 21/4 straight off turbo to 21/2" rest of system

Intercooler: 24"x11"x3" with 21/2" in/out

Coils: D585

Plugs : rx7 NGK iridium race plugs 9 leading , 10.5 trailing

Injectors : yellow/blue/uncapped yellow(maxed out at 420whp on E28)

Fuel:E28

Boost control:Greddy profec spec2 with 4 port solenoid

Wastegate : Tial 38mm

Manifold:36.5mmID (sch10 SS) outer ports to turbo , siamese port to WG with crossover pipe to front port tube

Turbo:GTX3582r with a hiflow turbine, 1.01AR twin scroll exhaust housing and a compact To4B comp housng

Engine :dowelled with oem rx7apex seals, rx8 modified plug corner seals

Porting : To be divulged at a later date .... Suffice it to say it is still a MSP Renesis

Clutch : Exedy stage 2 ?

Transmission : rx8 5 speed

Tuning : Brettspeed via Mazdaedit
Did I miss the fuel pump? probably should edit this post to include that
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Old Mar 20, 2018 | 09:07 PM
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Fuel pump added ..thanks yourmum
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Old Mar 24, 2018 | 06:29 PM
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Something interesting : The GTX3582 has almost identical characteristics to the 9180 compressor up until around 2.5Pr/58lbs and will match it all the way up till around 66lbs/min/(0.5kg/s) ...



My numbers plotted on matchbot....



While the 8374 looks a lot different - the similar to a GTX3576 up to that point.


Last edited by Brettus; Mar 24, 2018 at 06:39 PM.
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Old Mar 25, 2018 | 03:52 AM
  #1605  
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Finally got the actual Dyno from last week .... 312kw (424hp)

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Old Mar 25, 2018 | 03:20 PM
  #1606  
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Twisting the knife....

Joke aside, well deserved result!
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Old Mar 25, 2018 | 04:15 PM
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Brettus quote: "Something interesting : The GTX3582 has almost identical characteristics to the 9180 compressor up until around 2.5Pr/58lbs and will match it all the way up till around 66lbs/min/(0.5kg/s) ..."

Brett, Wouldn't we expect the system to experience unstable flow operating so close to surge line below 4k rpm on the 9180 compressor?

Thx

Last edited by jcbrx8; Mar 25, 2018 at 04:18 PM.
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Old Mar 25, 2018 | 04:23 PM
  #1608  
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Originally Posted by jcbrx8
Brettus quote: "Something interesting : The GTX3582 has almost identical characteristics to the 9180 compressor up until around 2.5Pr/58lbs and will match it all the way up till around 66lbs/min/(0.5kg/s) ..."

Brett, Wouldn't we expect the system to experience unstable flow operating so close to surge line below 4k rpm on the 9180 compressor?

Thx
I don't know , I have never experienced surge ..... All I can tell you is that I'm not seeing any sign of that on the GTX3582
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Old Mar 26, 2018 | 09:08 AM
  #1609  
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Originally Posted by Brettus
I don't know , I have never experienced surge ..... All I can tell you is that I'm not seeing any sign of that on the GTX3582
Ok. Just a curious thought. Nevertheless, the 83mm wheel appears well matched...particularly efficient in the "get at 'em" range.
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Old Mar 26, 2018 | 01:22 PM
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Originally Posted by jcbrx8
Ok. Just a curious thought. Nevertheless, the 83mm wheel appears well matched...particularly efficient in the "get at 'em" range.
Yes, the 83 is def. a better match for the Renesis for all types of driving except on the track.
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Old Mar 26, 2018 | 01:41 PM
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Originally Posted by AAaF
Twisting the knife....

Joke aside, well deserved result!
Thanks man.
Not sure what you meant re the knife comment (maybe something to do with a certain naysayer ? ) . BTW I've made a few more minor tweaks and have booked her in for another dyno next week .
I think it can do better than 424 ...............
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Old Mar 26, 2018 | 03:44 PM
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Looking forward to hearing about these sneaky "minor tweaks". Fingers crossed they net you some gains.

I think "twisting the knife" was referring to making us even more jelous of your setup.
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Old Mar 26, 2018 | 05:23 PM
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Originally Posted by JimmyBlack
Looking forward to hearing about these sneaky "minor tweaks". Fingers crossed they net you some gains.
None of these will give much hp but every little bit helps :

1/Realign PPF (had a vibration even though it was set to Mazda specs) so engine and diff at same angle
2/Replace the greddy cast elbow off the IC with a swept bend . You reminded me about that one ...cheers for that. I was shocked when I pulled it off to find it had an ID of only 53mm !
3/Increase wastegate boost cut rpms a little.
4/Tweak fueling so I can raise boost a little.

Last edited by Brettus; Mar 26, 2018 at 05:41 PM.
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Old Mar 27, 2018 | 03:39 PM
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Originally Posted by Brettus
None of these will give much hp but every little bit helps :


2/Replace the greddy cast elbow off the IC with a swept bend . You reminded me about that one ...cheers for that. I was shocked when I pulled it off to find it had an ID of only 53mm !
Yeah when I did my build I just bought a Long Radius 90deg silicone coupler to replace this piece, another benefit is that it's two less connections in the charge piping.
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Old Mar 27, 2018 | 04:08 PM
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Originally Posted by RotaryMachineRx
Yeah when I did my build I just bought a Long Radius 90deg silicone coupler to replace this piece, another benefit is that it's two less connections in the charge piping.
Absolutely !
I'm annoyed at myself for not seeing it earlier !
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Old Mar 28, 2018 | 06:50 PM
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Originally Posted by JimmyBlack
I think "twisting the knife" was referring to making us even more jelous of your setup.
100% correct sir. Me more than you I guess
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Old Mar 30, 2018 | 11:37 AM
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Brett, how much air are you moving at this WHP level ??
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Old Mar 30, 2018 | 03:42 PM
  #1618  
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Originally Posted by madrotor
Brett, how much air are you moving at this WHP level ??
It's around 420g/s(56lbs/min) from the maf readings ,but hard to know how accurate those are. It seems to line up pretty well with the Matchbot calculations.
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Old Mar 30, 2018 | 03:44 PM
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Did you connect the SSV to the VDI connector for better control over when it opens ?? Forgive me if this has been asked before, I know it was mentioned either in this thread or Slash's build thread
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Old Mar 30, 2018 | 03:55 PM
  #1620  
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Originally Posted by madrotor
Did you connect the SSV to the VDI connector for better control over when it opens ?? Forgive me if this has been asked before, I know it was mentioned either in this thread or Slash's build thread
I have tried that in the past ...but no , not at the moment . I just reset the SSV table to have it open at 4000 . Which does help the turbo to spool up a little quicker and avoids the hesitations you get if you keep the stock settings .
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Old Apr 4, 2018 | 10:17 AM
  #1621  
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Brett, how do you log the exhaust temperature from multiple sources simultaneously?
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Old Apr 4, 2018 | 12:19 PM
  #1622  
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Originally Posted by madrotor
Brett, how do you log the exhaust temperature from multiple sources simultaneously?
What are you trying to do with that ?
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Old Apr 4, 2018 | 12:37 PM
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You posted exhaust back pressure from your runners I think, I was just wondering how do you log it that's all
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Old Apr 5, 2018 | 02:56 AM
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Originally Posted by madrotor
You posted exhaust back pressure from your runners I think, I was just wondering how do you log it that's all
ah .... you said "temperature" above . I logged it via my AEM failsafe gauge .
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Old Apr 5, 2018 | 04:53 PM
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Ok - so I hit the dyno again yesterday ... different dyno again . Result ...pretty much the same . Please ignore the torque figure , it relates to dyno drum torque not engine torque . Actual torque is around the 300lb/ft mark.



I can conclude from all my trials and misadventures that this is as good as it gets for a Renesis engine . I'm 99.9% sure that not even a larger turbo/larger manifold/less restrictive system ...whatever you can think of, would offer much more than what you see here .

The main issue that I've talked about all through this thread is the Siamese port and what happens when chamber exhaust pressures reach a certain level . Doesn't matter what you do , once that level is reached .... I believe there is massive reversion between the rotors through the Siamese port and this not only saps power but will result in sudden death if operated in this range .

Last edited by Brettus; Apr 5, 2018 at 04:57 PM.
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