Notices
Series I Do It Yourself Forum Wanna save some coin or time/money in the shop? Read up on Do-It-Yourself custom mods and repairs & post your own here.

DIY: Home made Cold Air Intake

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 09-11-2005, 01:24 AM
  #26  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by adrian-1
I finally got around to extending my air filter out into the bumper.

I used a 12" silicone intercooler hose from hightempsilicone.com (cut the excess 1 inch to make it fit.)
Used a 3" hose joiner to connect the filter to the blue hose. (didn't take pic of that)
I tilted the coupler right before the MAF unit so it would line up with the bumper in the hole.
Zip tied the filter to a small hole on the top part of the bumper. It moved side to side alittle, but it's steady now.

http://www.hightempsilicone.com/ I also got 4ply hoses, reducers, and T-clamps to replace the blue hoses/reducers and worm clamps.
I'll post a new thread on that.
Very Nice!!

FYI: I removed the plastic under the filter so allow cooler air to the filter..
also, did you notice your air/fuel ratio are different?? Mine went lean so I
had to richen mine.
Attached Thumbnails DIY: Home made Cold Air Intake-img_2637jpeg.jpg  

Last edited by Speedrx8er; 09-11-2005 at 01:28 AM.
Speedrx8er is offline  
Old 09-11-2005, 02:12 AM
  #27  
Ex- member.
 
adrian-1's Avatar
 
Join Date: Jan 2004
Location: Austin, TX
Posts: 1,694
Likes: 0
Received 1 Like on 1 Post
Isn't that plastic piece also attached to the front curved plastic (the one that reinforces the bumper)?
My AFR's are pig rich after switching to the R flash last week, so I can't comment on if the intake leaned it out alittle.
adrian-1 is offline  
Old 09-11-2005, 10:44 AM
  #28  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
THey are two sperate piece. the one under the filter is just a covering. Its very flexible..
Speedrx8er is offline  
Old 09-11-2005, 06:06 PM
  #29  
Ex- member.
 
adrian-1's Avatar
 
Join Date: Jan 2004
Location: Austin, TX
Posts: 1,694
Likes: 0
Received 1 Like on 1 Post
I see. I'll remove it next time I have the bumper off.
adrian-1 is offline  
Old 09-13-2005, 10:21 AM
  #30  
Registered
 
rkostolni's Avatar
 
Join Date: Aug 2004
Location: Virginia/Maryland
Posts: 1,294
Likes: 0
Received 0 Likes on 0 Posts
I'm liking this idea except it is a pain to have to take off the front bumper everytime you want to clean the filter. Adrian, it seemed like you had a CAI setup when you put your K&N in the original filter box and extended the inlet through the front bumper as it was stock. I think I like it better that way since you can still easily get to the filter. Why change it to this?
rkostolni is offline  
Old 09-13-2005, 11:59 AM
  #31  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
I agree it would be a pain to clean it hehe Advantage is cooler air then if you have it in the original filter box .

If you want to keep it stock look. you can put the covers back on.
Speedrx8er is offline  
Old 09-13-2005, 12:08 PM
  #32  
Ex- member.
 
adrian-1's Avatar
 
Join Date: Jan 2004
Location: Austin, TX
Posts: 1,694
Likes: 0
Received 1 Like on 1 Post
Yes, much cooler air this way.
adrian-1 is offline  
Old 10-09-2005, 11:25 PM
  #33  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Cold air mod update..

Although hooking up the air fuel meter hose to a breather was a great Idea.
I decided to run it from the intake tube.
1.I tapped a 7/16 " hole on the aluminum tube
2. Wrapped the a 1/4 " male air hose connector (found in the air compressor area @ your home improvement store) thread with seal tape. Then screwed it in a
the tapperd hole.
3. Polish or prime & spray paint.
4. Reinstall

I'll post a picture later.
Speedrx8er is offline  
Old 10-10-2005, 01:29 AM
  #34  
C4 burns real good
iTrader: (4)
 
WantedTwo's Avatar
 
Join Date: Mar 2005
Location: Phoenix, Az
Posts: 847
Likes: 0
Received 2 Likes on 2 Posts
very nice job I always thought it would be better to have the induction outside the engine bay, just never sat down to think about it, glad you did it! I will be doing this as soon as I get the turbo in :D
WantedTwo is offline  
Old 10-10-2005, 11:06 AM
  #35  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
hehehe thanks.. Best part is its alot cheaper ..

Last edited by Speedrx8er; 10-10-2005 at 12:15 PM.
Speedrx8er is offline  
Old 10-10-2005, 12:06 PM
  #36  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Here are the pictures. Notice how thick the tube is
Attached Thumbnails DIY: Home made Cold Air Intake-pipe1.jpg   DIY: Home made Cold Air Intake-pipe2.jpg   DIY: Home made Cold Air Intake-afm.jpg  

Last edited by Speedrx8er; 10-10-2005 at 08:11 PM.
Speedrx8er is offline  
Old 10-10-2005, 01:16 PM
  #37  
Turbo'd 5
 
Spyder_doo's Avatar
 
Join Date: Jun 2004
Location: Dalton, GA
Posts: 531
Likes: 0
Received 0 Likes on 0 Posts
I'm waiting for a filter to complete mine. I used some pvc pipe that I coated with 2000 high-temp paint. It looks great under the hood, but I still dont have a filter for it....anyone know of any other filters that fit?
Spyder_doo is offline  
Old 10-10-2005, 01:24 PM
  #38  
Registered
 
rkostolni's Avatar
 
Join Date: Aug 2004
Location: Virginia/Maryland
Posts: 1,294
Likes: 0
Received 0 Likes on 0 Posts
I have been wanting to do this for a while, but I can't decide whether to just enclose the air filter in the original stock filter box and run some flexible tubing outside the front bumper or if I should put the whole filter out there like you guys did. I just really think it would be a pain to clean that thing and it seems that the air would be the same temp either way. Why would it be cooler if the actual filter was out there instead of a flexible hose?

This thread has some picks of what I mean by running some flexible tubing out there. Either way the air is coming from outside.
https://www.rx8club.com/showthread.p...&highlight=cai
rkostolni is offline  
Old 10-10-2005, 01:34 PM
  #39  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Spyder_doo
I'm waiting for a filter to complete mine. I used some pvc pipe that I coated with 2000 high-temp paint. It looks great under the hood, but I still dont have a filter for it....anyone know of any other filters that fit?
Adrian has use a different filter and it fits
Speedrx8er is offline  
Old 10-10-2005, 01:36 PM
  #40  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by rkostolni
I have been wanting to do this for a while, but I can't decide whether to just enclose the air filter in the original stock filter box and run some flexible tubing outside the front bumper or if I should put the whole filter out there like you guys did. I just really think it would be a pain to clean that thing and it seems that the air would be the same temp either way. Why would it be cooler if the actual filter was out there instead of a flexible hose?

This thread has some picks of what I mean by running some flexible tubing out there. Either way the air is coming from outside.
https://www.rx8club.com/showthread.p...&highlight=cai

I think Adrian had his inclose in the stock air box but not have a flexible tube to the outside. I think he had High air temp. I think the air temp inside the stock airbox would be a littel high because its still inside the engine.

Last edited by Speedrx8er; 10-10-2005 at 01:42 PM.
Speedrx8er is offline  
Old 10-11-2005, 12:46 AM
  #41  
Registered User
 
zoomzoom_8's Avatar
 
Join Date: Mar 2005
Location: Topsail Island, NC
Posts: 531
Likes: 0
Received 1 Like on 1 Post
With flexible hose would it be viable to run the filter underneath the engne bay slightly where it would be getting cooler air? I have seen some like that but getting water sucked up worries me. Would be easier to clean though.
zoomzoom_8 is offline  
Old 10-11-2005, 12:10 PM
  #42  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by zoomzoom_8
With flexible hose would it be viable to run the filter underneath the engne bay slightly where it would be getting cooler air? I have seen some like that but getting water sucked up worries me. Would be easier to clean though.
Yes you can run the filter under the engine bay. If you drop your intercooler down slightly you'll have about 2.5 inch or so space to stick the hose through.

eheheh Next I'll do a ram air to the filter :D. It won't be a as fancy as Revi.
But it should do the same job.
Also, I'll change to a round filter(size has yet to be determine) so I can rotate it around for cleaning without removing the bumper.
Speedrx8er is offline  
Old 10-06-2006, 05:15 PM
  #43  
⎝⏠⏝⏠⎠
 
mysql101's Avatar
 
Join Date: Apr 2004
Location: USA
Posts: 8,625
Received 5 Likes on 4 Posts
Originally Posted by Speedrx8er
First you'll have to remove the bumper.
Take out all of the stock Airbox

Parts:
K&N RC5000
Breather
Two 3" Plumbquik from Home Depot
One 3" radius aluminum pipe. <-- I'll have to go measure how long
I bought a K&N RC5000 intake, and measured the inside. It's 4", a 3" hose easily slides inside it. I'm thinking about getting a 4" to 3" reducer, but it's weird you're using the same model and it's 3" around.....
mysql101 is offline  
Old 10-06-2006, 08:43 PM
  #44  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by mysql101
I bought a K&N RC5000 intake, and measured the inside. It's 4", a 3" hose easily slides inside it. I'm thinking about getting a 4" to 3" reducer, but it's weird you're using the same model and it's 3" around.....
hmmmm yup weird
Speedrx8er is offline  
Old 10-08-2006, 01:25 PM
  #45  
⎝⏠⏝⏠⎠
 
mysql101's Avatar
 
Join Date: Apr 2004
Location: USA
Posts: 8,625
Received 5 Likes on 4 Posts
i'm looking at this from a cash perspective. I can get a 3" to 4" 90 degree elbow, or I can get a 3" to 3" 90 degree elbow and a 4" to 3" reducer, but both methods would cost more than just getting a proper fitting K&N filter.

I'm contacting the seller I bought from, and seeing if he'll do a return, plus if he has a filter with the proper 3" mouth.

I'll post back with my findings once I know what's going on.
mysql101 is offline  
Old 02-25-2008, 08:19 AM
  #46  
Registered User
 
Devilanddice's Avatar
 
Join Date: Apr 2007
Location: cleveland, tn
Posts: 35
Likes: 0
Received 0 Likes on 0 Posts
so i built me a cold air intake and im having rough ideal i was told something about a radius horn does anyone know what this is and how i can get one???
Devilanddice is offline  
Old 02-25-2008, 04:14 PM
  #47  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
try putting a screen in.
Speedrx8er is offline  
Old 12-21-2008, 02:16 AM
  #48  
Full Rotation
 
Jpaul26's Avatar
 
Join Date: Apr 2008
Location: Texas
Posts: 59
Received 3 Likes on 2 Posts
Can we get any sound bytes or YouTube videos of how these projects are coming out? I'm super skeptical... I'm just glad to have this nice car. I want to mod it just so it gets its feet wet, ya know? But I dont wanna do anything to make my car turn out worse...
Jpaul26 is offline  
Old 12-21-2008, 03:48 AM
  #49  
Registered
Thread Starter
 
Speedrx8er's Avatar
 
Join Date: Apr 2005
Posts: 558
Likes: 0
Received 1 Like on 1 Post
Originally Posted by Jpaul26
Can we get any sound bytes or YouTube videos of how these projects are coming out? I'm super skeptical... I'm just glad to have this nice car. I want to mod it just so it gets its feet wet, ya know? But I dont wanna do anything to make my car turn out worse...
wow back from the dead . I don't have a sound of it anymore. I dont' have this setup anymore. But you can hear it sucking are in . But it can easily be made and cheaper . Pm me if you have any question
Speedrx8er is offline  
Old 12-21-2008, 10:04 AM
  #50  
I zoom therefore I am.
 
laythor's Avatar
 
Join Date: Mar 2007
Location: San Jose, CA
Posts: 4,919
Received 12 Likes on 11 Posts
Originally Posted by Jpaul26
Can we get any sound bytes or YouTube videos of how these projects are coming out? I'm super skeptical... I'm just glad to have this nice car. I want to mod it just so it gets its feet wet, ya know? But I dont wanna do anything to make my car turn out worse...
you should spend the money for a AEM/MS CAI or Racingbeat. If you're not up to chasing down gremlins then a homebrew mod is not the way to go. I have the MS CAI and love it.
laythor is offline  


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: DIY: Home made Cold Air Intake



All times are GMT -5. The time now is 04:47 AM.