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Hesitation after CAI install

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Old 01-12-2014, 01:30 PM
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Hesitation after CAI install

Anyone have issues with hesitation around 7k after installing a CAI? Sounds like I am hitting a rev limiter when pushing the car hard. I have a 2005 so I have the 3 vacuum hose setup. there was a tiny vacuum hose plug in the bag, but I saw no mention if installing plugs unless the car was a 2010. Any thoughts?

Last edited by Tofu*Monster; 01-12-2014 at 01:33 PM.
Old 01-12-2014, 02:05 PM
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Did you cap the nipple behind the throttle body and remove the VFAD setup?
Old 01-12-2014, 03:24 PM
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Ah that's it. Although none of the supplied caps fit that inlet. Maybe I lost one. I rigged something up and it seems to be fixed. Thanks!
Old 01-12-2014, 03:26 PM
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Glad you got it sorted
Old 01-13-2014, 02:08 AM
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hmm I still seem to have the issue. That vacuum line is sealed off. Anything else to look for?
Old 01-13-2014, 07:31 AM
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Check to ensure your MAF screen is tighly secured inside the intake pipe! When I installed my BHR ignition I thru my intake together rather quickly so I could get on the road and check out the improvement. Ended up having rough idle and very lean AFRs... It was because my MAF screen was SIDEWAYs inside the intake pipe. G/L
Old 01-13-2014, 08:06 AM
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Originally Posted by DarthRX8
Check to ensure your MAF screen is tighly secured inside the intake pipe! When I installed my BHR ignition I thru my intake together rather quickly so I could get on the road and check out the improvement. Ended up having rough idle and very lean AFRs... It was because my MAF screen was SIDEWAYs inside the intake pipe. G/L
If you look inside the couplers, there are lips that are designed to trap the intake screen from moving, as well as little grooves where the screens need to sit. Screens should always be placed on the filter side so that intake air keeps them against those lips.
Old 01-13-2014, 09:41 AM
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I know that. What I was explaining is that if you do not tighten the couplers/seat it in the grooves properly then the screen can become dislodged and turn sideways inside the pipe. When this happened to me my 8 behaved similarly to the OPs....
Old 01-13-2014, 11:15 AM
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Originally Posted by Charles R. Hill
What Darth explained is a rather common problem upon AEM installation (even though AEM tried to design it with this in mind); the couplers and screens can become misaligned and all sorts of metering problems will result, sometimes bad enough to cause a seeming "limp mode" issue.
Thankfully, Charles pointed this out to me and all was right again in the world for my 8 and I
Old 01-14-2014, 12:57 AM
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ok, thank you all! I will take a look at all the couplers/ screens and MAF tomorrow. Thanks
Old 01-15-2014, 02:15 AM
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Took all the couplers and pipes out in that area and 1 may have been a hair off? hard to say. The other thing I noticed was the pipe section going into the coupler at the upper tie bar, was slightly misaligned. I rebuilt that section of the Intake piping (2 screen couplers and 2 sections of pipe) out of the car with the pipes firmly pressing the screens into their seats. I placed that complete unit into the car all at once and made adjustments with the other couplers. After my first test drive it didn't hesitate once, so I hope I got it now. Man the MAF is sensitive on the 8, that is crazy.

Last edited by Tofu*Monster; 01-15-2014 at 02:22 AM.
Old 01-15-2014, 12:28 PM
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Currently have the AEM. Liked it at first, now I want to switch back to stock or a Racing Beat intake... Love the sound, just can't stand the possible air flow issues it has; I had to re-align mine twice to stabilize my idle.

Posted From RX8Club.com Android App
Old 01-15-2014, 12:39 PM
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I've had mine for years now without issue. As long as you tighten all of the couplers down tight and ensure the MAF screen is seated you should have zero issues.
Old 01-15-2014, 01:43 PM
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Ya symptoms seem to be cured. Something was holding it up, b.c it is pulling harder now too.
Old 01-15-2014, 01:45 PM
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Nice! Glad to hear you got it fixed :D
Old 01-15-2014, 02:17 PM
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Originally Posted by Jazzmeson
Currently have the AEM. Liked it at first, now I want to switch back to stock or a Racing Beat intake... Love the sound, just can't stand the possible air flow issues it has; I had to re-align mine twice to stabilize my idle.

Posted From RX8Club.com Android App
Let Me know if you decide to sell

Congrats to the OP

What's next on The mod list?
Old 01-15-2014, 03:14 PM
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Originally Posted by DMaverickRX8
Let Me know if you decide to sell

Congrats to the OP

What's next on The mod list?
Not sure yet. I am in the testing and tuning phase of my build, which you can see more on here. https://www.rx8club.com/showthread.php?p=4561438#post4561438

I am trying to get to the race track this weekend to see where the car needs help after the install of the intake and coil overs.

Thanks again for everyone's help on this
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