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-   -   kma5783's Build Thread (https://www.rx8club.com/rx-8-multimedia-photo-gallery-6/kma5783s-build-thread-231905/)

boostdtalon 12-29-2012 08:27 PM

Looking at your pics. What all was reused from the Greddy kit. I saw oil pan, manifold, downpipe, exhaust housing, and intercooler? Did i miss anything else? Really interested to see how the 3076R works with your build. Making me wish I had kept mine from my old car.

kma5783 12-29-2012 10:39 PM


Originally Posted by FIREBALL9 (Post 4401289)
All this hard work is what's going to make your build perfect .
Keep it going and take your time. :icon_tup:
I'll be looking forward to see your 8 at Dupont.

Thanks, I'm hoping to make it to Dupont on Jan 19th.


Originally Posted by boostdtalon (Post 4401509)
Looking at your pics. What all was reused from the Greddy kit. I saw oil pan, manifold, downpipe, exhaust housing, and intercooler? Did i miss anything else? Really interested to see how the 3076R works with your build. Making me wish I had kept mine from my old car.

The Greddy Oil Pan is not included with the Greddy Turbo Kit.

From the Greddy Kit I used the Manifold, Down Pipe, Intercooler and Piping.

I'm using a Mazsport Intake kit(Just the MAF tube and 90 degree bend that connects to the Air Filter), the piping between the Turbo and Mazsport Intake is custom, and I'm using an AEM Dryflow Filter. The Turbo had to be modified and the Wastegate setup is custom.

kma5783 01-01-2013 12:33 PM

4 Attachment(s)
Turbo Coolant Inlet, Sleeved with Insultherm Ultraflexx ends wrapped in DEI Cool tape.
Attachment 228452

Tubo Coolant Outlet, Sleeved with Insultherm Ultraflexx ends wrapped in DEI Cool tape.
Attachment 228453

Test fitting the piping before it get Powder Coated
Attachment 228454

Intercooler Brackets
Attachment 228455

GK1707 01-01-2013 12:46 PM

DEI Cool tape ftw! This build is official as hell :icon_tup:

kma5783 01-04-2013 12:37 AM

6 Attachment(s)

Originally Posted by GK1707 (Post 4402457)
DEI Cool tape ftw! This build is official as hell :icon_tup:

Thanks

Just a small update...

Support Bracket for Intake Pipe, attaches the pipe to the front cross bar to keep it in place there's not much clearance so proper placement is important so it doesn't interfere with the front sway bar or eccentric shaft pulley.
https://www.rx8club.com/attachment.p...ine=1357281421

Gusseted Intercooler Bracket, One of the first ones I made snapped while bending it because of the tight radius bend so I will have the gusset welded in for strength.
https://www.rx8club.com/attachment.p...ine=1357281421

Piping has all been test fit and the tray has been cut to fit.
https://www.rx8club.com/attachment.p...ine=1357281421

The Turbo and Manifold are back off the car, the wastegate bracket has to be redone for proper alignment and clearance, I'm going to have this done tomorrow. Once that's done and the last few little things are welded all I need to do is have everything powder coated and it can all go back together.

9krpmrx8 01-04-2013 01:47 AM

Dude that tray is legit. Can your guy make one?

kma5783 01-04-2013 08:17 AM


Originally Posted by 9krpmrx8 (Post 4403908)
Dude that tray is legit. Can your guy make one?

Thanks, I bought the materials and cut and fit it myself, I just had him weld it up for me.

I can have one made for you, I have to check costs on materials for just the tray and check with the guy who welded everything to find out how much he'd want just to weld the tray.

9krpmrx8 01-04-2013 08:16 PM

I would appreciate it, that would be awesome.

kma5783 01-04-2013 09:54 PM


Originally Posted by 9krpmrx8 (Post 4404435)
I would appreciate it, that would be awesome.

Sent you a message Scott

kma5783 01-05-2013 11:57 AM

Someone correct me if I'm wrong, but on the Throttle Body coolant line, the coolant flows from the rear iron back to the thermostat housing right?

Just want to make sure I'm routing the turbo coolant lines correctly.

9krpmrx8 01-05-2013 12:18 PM

It would be the same as the REW I would think. That's what I based my routing on and it's working fine.

http://old.lucubration.com/cozy13bt/...e=&w=642&h=700

kma5783 01-05-2013 12:22 PM

Thanks, Based on that diagram it's the same as I thought.

Just wanted to be sure especially after reading the Garrett Water Cooling White Paper you linked me to. (http://www.turbobygarrett.com/turbob...er_Cooling.pdf)

Coolant should flow from the lower port on the CHRA to the higher port.

Scott, check your messages on FB.

9krpmrx8 01-05-2013 12:24 PM

Yeah my CHRA is different than yours as well so you should follow what they recommend. Your setup is going to be legit. Proper prior planning FTW.

kma5783 01-05-2013 12:30 PM


Originally Posted by 9krpmrx8 (Post 4404691)
Yeah my CHRA is different than yours as well so you should follow what they recommend. Your setup is going to be legit. Proper prior planning FTW.

Yup I'm all about proper planning.

When I was training in Kempo Jiu Jitsu my Sensei's liked to use the saying
"Proper Planning Prevents Piss Poor Performance" and it definitely applies here.

ShellDude 01-05-2013 01:04 PM


Originally Posted by kma5783 (Post 4404694)
"Proper Planning Prevents Piss Poor Performance"

The 6 "P"s! Ironically used in IT dojos too :beer05:

ELI063 01-05-2013 01:06 PM

Nice looking good!!

kma5783 01-07-2013 06:11 PM


Originally Posted by ShellDude (Post 4404715)
The 6 "P"s! Ironically used in IT dojos too :beer05:

Exactly what they used to call it.


Originally Posted by ELI063 (Post 4404716)
Nice looking good!!

Thanks

kma5783 01-07-2013 06:25 PM

7 Attachment(s)
I was going to wait until I had this powder coated to post it, but I decided to just post it now.


Here are pics of my Custom Canister Setup for a Catch Can, Sohn Reservoir, and Coolant Reservoir....


Attachment 228409
Attachment 228410
Attachment 228411
Attachment 228412

Checking Hood Clearance...
Attachment 228413

Mounted in the Car...
Attachment 228414
Attachment 228415

monchie 01-07-2013 09:23 PM

You are so talented...

9krpmrx8 01-08-2013 12:45 AM

Cats out of the bag :lol: Looks great man. Do want.

Chris 01-08-2013 08:33 AM

came out awesome in the end. Kyle was originally just going to do all three in a row, and then I planted the seed for rotor shaped bracket. Came out awesome! well done Kyle!

kma5783 01-08-2013 08:18 PM


Originally Posted by monchie (Post 4405915)
You are so talented...

Thanks Monchie


Originally Posted by 9krpmrx8 (Post 4405985)
Cats out of the bag :lol: Looks great man. Do want.

LOL Yup...Thanks

I'll work on making the last part happen.


Originally Posted by Chris (Post 4406095)
came out awesome in the end. Kyle was originally just going to do all three in a row, and then I planted the seed for rotor shaped bracket. Came out awesome! well done Kyle!

Thanks Chris, Good Idea, Once you mentioned it I had to do it.

shr3da 01-09-2013 03:47 AM

looks great so far, very nice detail and good canister set up!

It also looks like you removed the engine bay carpet/heat shield material, but hard to tell in the photos.

kma5783 01-09-2013 10:24 PM


Originally Posted by shr3da (Post 4406605)
looks great so far, very nice detail and good canister set up!

It also looks like you removed the engine bay carpet/heat shield material, but hard to tell in the photos.

Thanks

Yea the fiberglass insulation in the engine bay is gone.

kma5783 01-12-2013 11:38 PM

3 Attachment(s)
Wastegate bracket was redone, notice the elongated holes to allow for small adjustments if necessary.
http://i444.photobucket.com/albums/q...0DC252865A.jpg

Attachment 228356

Footwell area hammered out for a little more room as is common with the Greddy installs...
Attachment 228357

DEI Tunnel Shield Installed...
Attachment 228358

The Turbo is now remounted in the car and the Wastegate Actuator fits this time. :jump:





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