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-   -   kma5783's Build Thread (https://www.rx8club.com/rx-8-multimedia-photo-gallery-6/kma5783s-build-thread-231905/)

kma5783 12-22-2012 01:26 AM


Originally Posted by Sifu (Post 4399018)
Nice updates. I am in the process of figuring out a tray setup also!

Thanks, I still have to finish it, I need to cut a hole for the intake pipe and also notch the edge towards the engine for the intake pipe to come through, but I'm going to mount the turbo this weekend and test fit the intake piping before powder coating to get the cuts right.

Bubble Tech 12-22-2012 02:41 PM

loving it. keep up the good work.

I'm glad the 8 is getting old enough that people wanna go crazy and do this type of work... this build makes me wanna get back in an 8... some day...

boostdtalon 12-22-2012 06:27 PM

This and a few others are my favorite. This one for it's close in the looks department of what I want mine to look like one day.

kma5783 12-23-2012 08:15 PM


Originally Posted by Bubble Tech (Post 4399147)
loving it. keep up the good work.

I'm glad the 8 is getting old enough that people wanna go crazy and do this type of work... this build makes me wanna get back in an 8... some day...

Thanks Benny, I think to take on a project to this extent you definitely have to be atleast a little bit crazy lol.


Originally Posted by boostdtalon (Post 4399184)
This and a few others are my favorite. This one for it's close in the looks department of what I want mine to look like one day.

Thanks

Chris 12-24-2012 07:59 AM

Turbo mounting will be fun. Bout damn time I hear you say you are mounting the turbo.

Crossing my fingers for you that everything mounts and fits. I would def. make some room for that wastegate. Need to tune around the area with my favorite tool... the hammer :)

9krpmrx8 12-24-2012 08:52 AM

The BFH is a valuable tool. What are you doing for heat shielding around the turbo? My chassis around the turbo is toasted, I will be removing the turbo to add heat shielding here pretty soon.

kma5783 12-24-2012 10:14 AM


Originally Posted by Chris (Post 4399562)
Turbo mounting will be fun. Bout damn time I hear you say you are mounting the turbo.

Crossing my fingers for you that everything mounts and fits. I would def. make some room for that wastegate. Need to tune around the area with my favorite tool... the hammer :)

Yup sure is, I ended up having to work all weekend but I'm off Wednesday and Thursday so I'm hoping to have everything mounted and test fitted.

The way the turbo sits and the way the wastegate is positioned I'm confident it will fit, but you never know. I guess we'll see what happens lol.


Originally Posted by 9krpmrx8 (Post 4399575)
The BFH is a valuable tool. What are you doing for heat shielding around the turbo? My chassis around the turbo is toasted, I will be removing the turbo to add heat shielding here pretty soon.

The BFH will definitely have some use I'm sure.

As far as heat shielding goes I'm using DEI Floor and Tunnel Shield(Floor & Tunnel Shield II - Heat & Sound Insulation 050507 | Purchase DEI, CryO2, Ny-Trex, Boom Mat & SPA Turbo Products | Design Engineering, Inc. - Thermal Performance Products), it says it's rated to 1750 degree direct temps.

I'm also using Insultherm UltraFlexx Pro Sleeving (WireCare.com :: Your Cable Management SuperStore!) it's a really nice braided fiberglass sleeving that I'll be using on the Coolant and Oil Lines, it's rated for 1200 degrees and has a melting point of over 2000 degrees.

9krpmrx8 12-24-2012 10:23 AM

Nice. That should work out great. I tried several coats of a high temp paint and it was burnt off in like a week, :lol:

kma5783 12-24-2012 10:26 AM


Originally Posted by 9krpmrx8 (Post 4399609)
Nice. That should work out great. I tried several coats of a high temp paint and it was burnt off in like a week, :lol:

Yea should be fine. I also forgot to mention that the Manifold, Downpipe and Turbine Housing are all Ceramic Coated.

Yea the High Temp Paint will do nothing as far as insulating, it's just made to withstand higher temps and not burn off.

RXGuh 12-24-2012 12:45 PM

What size sheet are you getting for the thermal sleeve?

I am thinking about getting the 21" X 24" (3.5 Sq. Ft.) for my Greddy Kit.

kma5783 12-24-2012 03:24 PM


Originally Posted by RXGuh (Post 4399646)
What size sheet are you getting for the thermal sleeve?

I am thinking about getting the 21" X 24" (3.5 Sq. Ft.) for my Greddy Kit.

That's what I bought it should be more than enough to shield that area.

kma5783 12-26-2012 01:22 PM

4 Attachment(s)
Attachment 228574

Attachment 228575

Attachment 228576

Attachment 228577

kma5783 12-26-2012 09:02 PM

Good news is the Turbo is mounted and everything fit initially...

Bad News is, it has to come off again because after clocking the compressor housing the Wastegate actuator doesn't fit properly and is hitting the Chassis. I think I'm going to make the Actuator bracket somewhat adjustable this time around.

Also the intake piping is hitting the Engine Mount bracket so I have to figure out what I'm going to do there.

Darkning 12-26-2012 09:41 PM

Are you still using OEM engine mounts or have you switched over to something like the Race Roots bracket? Might provide more room.

This build thread is diamonds.

kma5783 12-26-2012 10:05 PM


Originally Posted by Darkning (Post 4400406)
Are you still using OEM engine mounts or have you switched over to something like the Race Roots bracket? Might provide more room.

This build thread is diamonds.

I'm using OEM mounts filled with polyurethane. I'd build custom mounts before even considering the Raceroots mounts.

Thanks

9krpmrx8 12-27-2012 10:36 AM

I should mention that my air filter gets wet in that location when washing the car. You may want to consider a shield on top of it to deflect water.

Sifu 12-27-2012 06:29 PM

I also ordered that DEI tunnel shield also. Hoping to get it sometime early next week. I need to finish my boost build since it has taken me 9 months :yelrotflm

alan49121 12-27-2012 07:08 PM

metra kit t harness
 
can any of you guys post a pic of the plug on the other end of the orange harness i need to know the order since my plug does not have it and im gonna hardwire it

kma5783 12-27-2012 07:51 PM


Originally Posted by 9krpmrx8 (Post 4400559)
I should mention that my air filter gets wet in that location when washing the car. You may want to consider a shield on top of it to deflect water.

Can't be any worse than the MS Intake location, even if it's a little wet the filter should be fine. How much water gets through there behind the bumper and air diversion panel?


Originally Posted by Sifu (Post 4400784)
I also ordered that DEI tunnel shield also. Hoping to get it sometime early next week. I need to finish my boost build since it has taken me 9 months :yelrotflm

Seems like good quality stuff. I'm right there with you, my car has been apart since July :(


Originally Posted by alan49121 (Post 4400792)
can any of you guys post a pic of the plug on the other end of the orange harness i need to know the order since my plug does not have it and im gonna hardwire it

Orange Harness?

Hector Castillo 12-27-2012 09:51 PM

pff man i really like you car congrats with your built

kma5783 12-27-2012 10:08 PM


Originally Posted by Hector Castillo (Post 4400830)
pff man i really like you car congrats with your built

Thanks

stinksause 12-28-2012 04:41 AM

wats ur schedule to first start-up?

Chris 12-28-2012 07:39 AM

you cant rush these things. attention to detail is what has made this build take as long as it has. I am sure Kyle is anxious to drive the car again but slow and precise is how he rolls.

kma5783 12-28-2012 09:00 PM


Originally Posted by stinksause (Post 4400904)
wats ur schedule to first start-up?

Deadlines have gone out the window at this point, the build has been much more extensive than I had originally thought, and with unexpected delays my timeline has gone out the window multiple times. That said it should be done soon lol


Originally Posted by Chris (Post 4400925)
you cant rush these things. attention to detail is what has made this build take as long as it has. I am sure Kyle is anxious to drive the car again but slow and precise is how he rolls.

Hit the nail directly on the head my friend.

FIREBALL9 12-28-2012 11:24 PM

All this hard work is what's going to make your build perfect .
Keep it going and take your time. :icon_tup:
I'll be looking forward to see your 8 at Dupont.


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