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front brake pad rattle

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Old 06-30-2008, 02:02 PM
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Question front brake pad rattle

Hello,

I tried to do a search for this, but couldn't find anything definitive.

When I go over bumps / road imperfections, my front brakes rattle.

If I apply the brakes even lightly, the rattle is gone.

Looking at the pads themselves, I noticed that there is quite a bit of play in their position, a.k.a. they can move around about 3 mm left to right.

I'm trying to figure out if this is a cause for my recent rotor warpage woes (I'm only at 16k miles and have warped two rotors). My concern is that if the pad can rattle around like that, I picture the edge of the pad getting jammed up against the rotor then being forced to settle and shimmy into position under brake load.

Has anyone else experienced this? Is there a fix? Maybe different retaining clips?

Thanks,
Filip
Old 06-30-2008, 02:05 PM
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Check and see if you have a metal clip on the caliper connecting the bad on the top and another on the bottom. Each caliper should have two clips. These are anti-rattle clips. I had one fall off and every now and then I hear the rattle slightly. Hopefully this helps you.
Old 06-30-2008, 02:22 PM
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Thanks for the reply. Yeah, all the clips are there.
Old 06-30-2008, 02:28 PM
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Are your pads worn?
Old 06-30-2008, 02:42 PM
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70% left, just installed a month ago but went to Laguna Seca (pad killer)

Edit: two months ago actually
Old 06-30-2008, 03:01 PM
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I've a friend who got this symptom when he changed to an aftermarket pad. The pad company says they slightly undersize their pads to keep them from binding and the movement is normal. Have you upgraded your pads? ... or perhaps it occurs with the stock pad, but I've never noticed really.
Old 06-30-2008, 03:04 PM
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I did upgrade my pads...first to Endless CC-X, which chewed up my rotors (too aggresive for street)...then to Axxis Ultimate, which are less aggresive.

You are right that I first noticed it when upgrading pads, but I called Endless about it and they asked me to put the stock pads and Endless pads back to back and compare and when I did that there was absolutely no difference.

Is there some special way those retaining clips need to be secured...are they supposed to be tight against the caliper or tight against the pad?
Old 06-30-2008, 03:05 PM
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Tight against the caliber, and the pad will then (ideally) be a snug fit into the clip when you slide them in.

IOW the clips themselves are sort of a snap into the caliper 1st. then you move the pads into place and they slightly expand the spring part of the clip.

Last edited by Spin9k; 06-30-2008 at 03:07 PM.
Old 06-30-2008, 03:12 PM
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Yeah, that's the issue, the clips are currently tight against the caliper, but when you put the pads in they have a LOT of play.
Old 06-30-2008, 03:41 PM
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Emailed Tripoint Engineering about this and they seem to think it's okay for there to be play in the pad itself...they think it's an issue of uneven pad transfer...that helps a lot
Old 07-01-2008, 12:19 AM
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sounds like BS to me, the pads should be a snug fit in the clips, mine always have been, even the custom machined pads

you can buy new clips from Mazda, they come in a kit with the heat and anti-squeal shim plates, part# F1Y1-33-29ZA, does both sides
Attached Thumbnails front brake pad rattle-clipboard01.jpg  

Last edited by TeamRX8; 07-01-2008 at 12:33 AM.
Old 07-01-2008, 06:42 AM
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Yea perhaps your old clips are compressed somehow and new ones would solve the issue, esp. if the new pads are the same dimensions as the old as you say.

Strange as I've reused the old w/no problems before. I think the clips come in the hardware kit w/shims and is like $17 per axle.
Old 07-01-2008, 10:50 PM
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Originally Posted by kinchu007
70% left, just installed a month ago but went to Laguna Seca (pad killer)

Edit: two months ago actually
No its a rotor killer.

Buy the Porterfield carbon Kevlar pads and get rotors from them, pay extra for Cryogenic treating.

No more warp rotors.

They are in Costa Mesa
Old 07-02-2008, 11:18 AM
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Originally Posted by TeamRX8
sounds like BS to me, the pads should be a snug fit in the clips, mine always have been, even the custom machined pads

you can buy new clips from Mazda, they come in a kit with the heat and anti-squeal shim plates, part# F1Y1-33-29ZA, does both sides
Thanks Team, I ordered that part #...will have them install it as part of the brake ducting job.
Old 07-02-2008, 11:19 AM
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Originally Posted by Spin9k
Yea perhaps your old clips are compressed somehow and new ones would solve the issue, esp. if the new pads are the same dimensions as the old as you say.

Strange as I've reused the old w/no problems before. I think the clips come in the hardware kit w/shims and is like $17 per axle.
I hope is is just the clips...have ordered a new set and we'll see how it goes
Old 07-02-2008, 11:22 AM
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Originally Posted by Razz1
No its a rotor killer.

Buy the Porterfield carbon Kevlar pads and get rotors from them, pay extra for Cryogenic treating.

No more warp rotors.

They are in Costa Mesa
I have StopTech rotors with Axxis Ultimate pads...although I'm sure your recommendation rocks, I'd like to figure out why they're warping before I spend another $400 on a different brand of front rotors and pads just to have it happen again.
Old 07-02-2008, 11:30 AM
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check your dust guards

...i had rattling and it turned out that the dust guard got bumped and it would tap or rattle against the caliper/rotor going over bumps.

Last edited by EdwardsB; 07-02-2008 at 11:32 AM.
Old 07-02-2008, 12:24 PM
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Originally Posted by TeamRX8
sounds like BS to me, the pads should be a snug fit in the clips, mine always have been, even the custom machined pads

you can buy new clips from Mazda, they come in a kit with the heat and anti-squeal shim plates, part# F1Y1-33-29ZA, does both sides
Originally Posted by kinchu007
Thanks Team, I ordered that part #...will have them install it as part of the brake ducting job.
Very strange...I just got off the phone with Porterfield and they say that for racing it is best to have the pad move around a lot so that it never binds up..so they seem to think it's a good thing that the pad is rattling around in there...they actually remove material from the backing plate to allow for more play on their cars.

Round and round we go...haha
Old 07-04-2008, 02:47 PM
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Originally Posted by kinchu007
Yeah, that's the issue, the clips are currently tight against the caliper, but when you put the pads in they have a LOT of play.
Something might not be right with your install...I can't really think of any way what you describe can be so out of the ordinary. Can you get a macro closeup of your rotor/caliper/clip areas so we can see what/how you've installed everything there? It may be something really simple.... if you're lucky...and as many of us have done this many times and we could see if all looks correct.
Old 07-04-2008, 04:38 PM
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If you were worried about binding you can simply leave the clips out, otherwise having them in and then machining the pad completely defeats the purpose for them being in there

no disrespect to Porterfield as they get plenty of my business (though I don't use their specific pads or rotors)

but beware the BS dripping from this thread, there wasn't anything different from the OE pad so the clearance thing is crap, claiming you need new pads and rotors is crap too
Old 07-06-2008, 01:29 PM
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Originally Posted by Spin9k
Something might not be right with your install...I can't really think of any way what you describe can be so out of the ordinary. Can you get a macro closeup of your rotor/caliper/clip areas so we can see what/how you've installed everything there? It may be something really simple.... if you're lucky...and as many of us have done this many times and we could see if all looks correct.
pics coming...
Old 07-06-2008, 01:39 PM
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Originally Posted by TeamRX8
If you were worried about binding you can simply leave the clips out, otherwise having them in and then machining the pad completely defeats the purpose for them being in there

no disrespect to Porterfield as they get plenty of my business (though I don't use their specific pads or rotors)

but beware the BS dripping from this thread, there wasn't anything different from the OE pad so the clearance thing is crap, claiming you need new pads and rotors is crap too
seems incerdibly difficult to get a straight answer...i'm getting a little dissillusioned with it all...some of us just don't have the time or money to figure everything out ourselves through trial and error
Old 07-06-2008, 01:47 PM
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Here are the pics...

http://picasaweb.google.com/filip.cr...BrakePadRattle










Last edited by kinchu007; 07-06-2008 at 01:52 PM.
Old 07-06-2008, 04:19 PM
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Excuse my so not clean & rusty brakes vs your new lol but here you go to compare. I don't see anything out of the ordinary with yours...perhaps there is no problem and you're just worring about something that doesn't matter and is normal dunknow?

As far as warped rotors are you sure (from direct measurement) the are out of spec or is there only a pulsing pedal and therefore perhaps pad deposit?



Old 07-06-2008, 06:25 PM
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I don 't see why those would rattle, looks like they need some brake grease at the sliding points


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