Notices
Series I Tech Garage The place to discuss anything technical about the RX-8 that doesn't fit into any of the categories below.

Replace Clutch, Now Engine is Surging

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 04-18-2009, 10:19 AM
  #1  
Registered
Thread Starter
 
PatN217's Avatar
 
Join Date: Jun 2007
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Exclamation Replace Clutch, Now Engine is Surging

This past weekend I replaced the stock clutch with a stage 1 kit from exedy. Everything went fine as far as the clutch swap. The instant I started driving the engine couldn't seem to find the correct idle. It would also stall periodically while trying to find the idle speed. On top of that, when I am traveling at a constant speed the engine jerks the car. There is no change in RPM but you can feel the differences in power. Taking it to the dealer is a last resort. I've checked the neutral switch and everything seems to be in good order. The ECU hasn't thrown a code yet either. After resetting the KAM there is still no difference. The only thing I can think of at this point is a problem with one of the spark plugs and possible misfire. Anyone have this issue after replacing a clutch or just in general?
Old 04-18-2009, 11:39 AM
  #2  
Modulated Moderator
iTrader: (3)
 
dannobre's Avatar
 
Join Date: Feb 2004
Location: Smallville
Posts: 13,718
Received 334 Likes on 289 Posts
Idle switch on tranny ...did you hook it back up? If you did, check the wiring cause it's not working properly
Old 04-18-2009, 12:59 PM
  #3  
Grasshopper
iTrader: (1)
 
Jon316G's Avatar
 
Join Date: Dec 2006
Location: Streetsboro, OH
Posts: 6,779
Likes: 0
Received 44 Likes on 33 Posts
Originally Posted by dannobre
Idle switch on tranny ...did you hook it back up? If you did, check the wiring cause it's not working properly
+1

When I did my clutch swap I noticed the four wire harnesses on top of the tranny.
Two of them were white and the other two were black.
Not wanting to mix them up (the two whites or the two blacks), I put a thick sharpie line on the sides of one white harness and one black harness (the black sharpie was still visible on the black harness).
That way, I could tell the two white and two black harnesses apart.

Is it possible that you got the two harnesses mixed?
Did you have it labeled in any way?
Old 04-18-2009, 01:15 PM
  #4  
Registered
Thread Starter
 
PatN217's Avatar
 
Join Date: Jun 2007
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
They were both hooked up correctly. I did the same marking trick with the sharpie not wanting to get the connections mixed up.
Old 04-18-2009, 03:17 PM
  #5  
Registered
Thread Starter
 
PatN217's Avatar
 
Join Date: Jun 2007
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Just got it back from the dealer. Diagnosis - engine was misfiring because ignition coils had gone bad. Certainly wasn't expecting that considering a had all new coils, wires, plugs, and engine put in this past December. I guess Mazda just makes crappy coils. Hopefully mine will keep going bad within the parts warranty so ill never have to pay for them.
Old 04-19-2009, 12:11 AM
  #6  
Certified Mazda Tech
 
teknics's Avatar
 
Join Date: May 2003
Location: Wayne, NJ
Posts: 645
Likes: 0
Received 10 Likes on 6 Posts
Originally Posted by Jon316G
+1

When I did my clutch swap I noticed the four wire harnesses on top of the tranny.
Two of them were white and the other two were black.
Not wanting to mix them up (the two whites or the two blacks), I put a thick sharpie line on the sides of one white harness and one black harness (the black sharpie was still visible on the black harness).
That way, I could tell the two white and two black harnesses apart.

Is it possible that you got the two harnesses mixed?
Did you have it labeled in any way?

believe it or not, it doesn't really matter. it didn't matter on old ones either. either that or i get lucky every time. just a one wire split with a switch, no matter which way you connect there's pcm signal on one side ground on other, press switch PCM sees ground .

kevin.
Old 04-19-2009, 12:32 AM
  #7  
Grasshopper
iTrader: (1)
 
Jon316G's Avatar
 
Join Date: Dec 2006
Location: Streetsboro, OH
Posts: 6,779
Likes: 0
Received 44 Likes on 33 Posts
Originally Posted by teknics
believe it or not, it doesn't really matter. it didn't matter on old ones either. either that or i get lucky every time. just a one wire split with a switch, no matter which way you connect there's pcm signal on one side ground on other, press switch PCM sees ground .
I thought that but wasn't completely sure at the time.
Better to play it safe
But its good to know for future reference... thanks!
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Panthersn
New Member Forum
4
07-13-2021 06:30 AM
vapor2
West For Sale/Wanted
11
11-03-2020 03:38 PM
delicious_dallan
New Member Forum
12
01-17-2020 09:17 AM
rotorocks
Series I Tech Garage
47
05-11-2016 03:23 PM
digitalmonkey79
New Member Forum
5
07-29-2015 12:09 AM



You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Replace Clutch, Now Engine is Surging



All times are GMT -5. The time now is 10:28 AM.