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Dyno Results w hard data (On a known Dynojet)

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Old 08-08-2003, 09:17 AM
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You guys are thinking of this drivetrain loss in completely the wrong way. Drivetrain loss is not a fixed percentage. Thinking of it in percentage is not correct. A drivetrain will have a certain amount of loss associated with it. At stock power levels you can say if it is rated at 100hp and made 75hp on the dyno it must have a 25% drivetrain loss. If you then double the HP of the engine and dyno it again- with the same exact drivetrain- it is not going to dyno at 150hp, probably in the 160-170 range. The reason is the drivetrain losses were ~25hp, not 25%. As the loading of the gears went up, because the higher power, you will create more frictional losses and the HP loss will be slightly more. It's not linear though.

This still doesn't explain why the RX-8 dynos at 180hp.

As far as rotary specific dyno procedures there are none. I've owned, modified and dynoed RX-7's for the last 7 years. They put down power just like any other car. MY last RX-7 which was an 84 put down 245hp with a 1990 turbo motor in it. Maybe it was really 300hp?? I'm going to go brag to all my friends now that my car really did 300hp to the wheels but the dyno doesnt read it right so I can't prove it. :D
Old 08-08-2003, 10:02 AM
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lol

that actually is what i would think it is, but i think that everyone is trying to say that "most" engines lose "this percentage" at the wheels when dyno'd
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Old 08-08-2003, 10:04 AM
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Originally posted by banzairx7
You guys are thinking of this drivetrain loss in completely the wrong way. Drivetrain loss is not a fixed percentage. Thinking of it in percentage is not correct. A drivetrain will have a certain amount of loss associated with it. At stock power levels you can say if it is rated at 100hp and made 75hp on the dyno it must have a 25% drivetrain loss. If you then double the HP of the engine and dyno it again- with the same exact drivetrain- it is not going to dyno at 150hp, probably in the 160-170 range. The reason is the drivetrain losses were ~25hp, not 25%. As the loading of the gears went up, because the higher power, you will create more frictional losses and the HP loss will be slightly more. It's not linear though.

This still doesn't explain why the RX-8 dynos at 180hp.

As far as rotary specific dyno procedures there are none. I've owned, modified and dynoed RX-7's for the last 7 years. They put down power just like any other car. MY last RX-7 which was an 84 put down 245hp with a 1990 turbo motor in it. Maybe it was really 300hp?? I'm going to go brag to all my friends now that my car really did 300hp to the wheels but the dyno doesnt read it right so I can't prove it. :D

EDIT: Actually that IS completely accurate.

As you suggest losses are not linear, but they are not fixed either.

Drivetrain losses change with load (torque) and RPM.

As the load increases the amount of friction force in the system increases. This part is basically linear, but not completely. Like all friction the greater the load (force) between moving parts the greater the friction force. The more power is wasted as heat.

Also, with increased RPM the amount of power lost in overcoming rotational inertia increases, actually by the square. So you are using more engine energy (power) to spin a part at 9000 RPM than you are at 4500 RPM. This is probably why the RX-8 has a carbon fiber driveshaft to mitigate this effect by reducing mass. Energy used spinning gears and shafts doesn't go into spinning the wheels.


The 15%-20% loss comes from emperical data. Most cars of the RX-8 layout lose between that much. It isn't by any means though a "law."

Synopsis of Dyno/Horsepower Issue

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Old 08-08-2003, 10:07 AM
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BTW- Just because a car has more power or higher redline than another does not mean it will have higher losses.

There are many factors like coefficient of friction between parts, mass of parts, effective lubrication.
Old 08-08-2003, 10:07 AM
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isnt that what he said, to an extent?

"As the loading of the gears went up, because the higher power, you will create more frictional losses and the HP loss will be slightly more" - baz
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Old 08-08-2003, 10:09 AM
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Originally posted by P00Man
isnt that what he said, to an extent?

"As the loading of the gears went up, because the higher power, you will create more frictional losses and the HP loss will be slightly more" - baz
I need either more sleep or more coffee! Oppps! :p
Old 08-08-2003, 10:25 AM
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Question

Another thought. The OEM tires are, unfortunately, rated A for traction. Is it possible that at higher speeds, the tires simply lose traction with the rollers (or whatever they sit on) on the dyno?
Old 08-08-2003, 11:16 AM
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i think we should all stop thinking cause we aer just putting in more possible variables to look for

just kidding lol, though it is true... the more thoughts and minds thinking about it, the sooner it will be solved

happens to the best of us Rom
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Old 08-08-2003, 11:40 AM
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I only use premium fuel; but those that use regular do not seem to mind the loss in HP.
Old 08-08-2003, 03:24 PM
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Eccles,

I use that type of dyno (a Dynapack from New Zealand actually). We actually remove the wheels and bolt the dyno directly to the hub which prevents issues with wheelspin, tire deformation/inflation, etc. This results in higher readings than a Dynojet (no wheel mass to spin up), but is very repeatable.

For baseline runs we still use a ramp method, but we set the ramp time. Perhaps on the RX8 we're testing Saturday we'll do a step test too, although we don't baseline many cars that way, so there will be little information for comparison. We used the fixed speed mode to tune of course, especially at part throttle.

SC

Originally posted by eccles
It seems that the vast majority of dynos over here are of the "single-run, fixed load" variety, where the power is calculated from the rate at which a set of large heavy rollers can be spun up by the drive wheels. These work well enough, but for fine tuning and diagnosis, one really needs a variable-load dyno.

Does anyone know of any US shops that have this sort of equipment?
Old 08-08-2003, 04:04 PM
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Originally posted by ChurchAutoTest
I use that type of dyno (a Dynapack from New Zealand actually). We actually remove the wheels and bolt the dyno directly to the hub which prevents issues with wheelspin, tire deformation/inflation, etc.
Cool! I saw those portable (well, transportable) units in a recent issue of Racecar Engineering. I'll be interested to see the results.
Old 08-09-2003, 09:04 AM
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I love my RX-8 just the way it is but one of the things that got me so excited about the car back in January was the 247-250 HP rating. Would I have been the first person to pre-order in January (at my local dealer) if was rated by Mazda at 227-230 HP I don't know but it (the higher HP) was a definite factor.
I love my car but at the same time I feel a little miss-led.
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Old 08-09-2003, 11:15 PM
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I just remembered something that could be relevant. I remember a dyno for the Integra GSR where someone dynoed it with stock 15" wheels and then again with 18" wheels/tires, and the dyno showed a 10whp loss. The RX8 comes with 18" wheels, right? Unless those are very light wheels/tires, it will be detrimental for a low torque car. The S2000 has similar power ratings and dynos ~200-205whp, but comes with 16" wheels/tires. I always kinda thought that 18" was too big for the power specs and that they are there partly because bigger wheels are in style right now.

The only thing is that is still wouldn't explain why the Japanese dyno showed correct power numbers.
Old 08-09-2003, 11:37 PM
  #164  
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Originally posted by nk_Rx8
I just remembered something that could be relevant. I remember a dyno for the Integra GSR where someone dynoed it with stock 15" wheels and then again with 18" wheels/tires, and the dyno showed a 10whp loss. The RX8 comes with 18" wheels, right? Unless those are very light wheels/tires, it will be detrimental for a low torque car. The S2000 has similar power ratings and dynos ~200-205whp, but comes with 16" wheels/tires. I always kinda thought that 18" was too big for the power specs and that they are there partly because bigger wheels are in style right now.

The only thing is that is still wouldn't explain why the Japanese dyno showed correct power numbers.
Did I miss something about a Japanese dyno?

Vince
Old 08-09-2003, 11:48 PM
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Finally somebody other than me beating the parasitic loss theory! Be prepaired to duck often lad!

Heavier wheels do make a difference and I have no idea what the weight of those big tires are, even if the wheels are light-ish.

I've always found it funny that shows and mags spend thousands on all manner of hp increasing gee-gaws and then put the cars on the dyno, but they completely ignore the heavy chrome weights shackled to the hubs.
Old 08-09-2003, 11:59 PM
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Originally posted by nk_Rx8
I remember a dyno for the Integra GSR where someone dynoed it with stock 15" wheels and then again with 18" wheels/tires, and the dyno showed a 10whp loss.
Yet another reason why a variable-load dyno is superior, because it measures how much torque is available at the wheel at a given speed rather than how fast the wheel can spin up a roller.
Old 08-10-2003, 05:31 AM
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Wheels: 20 lbs. (9.1 kg) - very light

Tires: 26 lbs. (11.8 kg) - average

Overall diameter: 26 inches (660 mm) -
larger than average, but same diameter as BMW M3, Nissan 350Z, Infiniti G35. The M3 and G35 wheels are heavier, the 350Z Track wheels are lighter.

Note: it's not wheel size that matters, it's overall diameter, overall mass and where the mass is located on the wheel/tire.

Yes, a larger and heavier wheel has greater parasitic losses.
The average diameter for a sporty car is 25 inches and average weight for the wheel/tire combo is ~50 lbs.

BTW - I know this because the effect it has on acceleration is also the effect it has on braking.
Old 08-10-2003, 09:15 PM
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I have a stupid question. With the rotary engine needing oil injected to build compression between the apex seals and the outer housing, what does running rich do to the compression at high rpm? Would adding MMO to the fuel actually help compression at high rpm, if the engine is running way rich?
Old 08-10-2003, 10:30 PM
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Originally posted by BRealistic
With the rotary engine needing oil injected to build compression between the apex seals and the outer housing
The oil is injected to lubricate the apex seals, not to help them seal.

Your confusion may arise from a trick used by old rotorheads to start a stubborn motor: injecting a small quantity of oil into the intake can help the seals seal at low cranking speeds.

Under normal running conditions, however, they don't need any help.
Old 08-14-2003, 09:15 AM
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Sometime in the next week or so on a nice cool day I'll dyno my car again now that it has 3000 miles on it.

Vince
Old 08-18-2003, 08:02 PM
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Hi all, this is my first post here. I'm a Mazda6 owner very active at the Mazda6club, but I have a pretty good interest in the RX-8. Had I known it would be so inexpensive, I'd of definately waited to test drive or buy one. Back in November when I was shopping, the price was projected to start over $30k.

Anyway...

It seems to me people here are set on horsepower figures, and why they fall short.

They don't, at least not relative to its power curve. The horsepower doesn't drop off at the high end any faster than should be expected- it's just 7-8% at most. That's a really hard difference to feel, and I'd bet those thinking they "feel" the drop in torque after 6300rpm are just experiencing a placebo effect.

It looks to me that the ENTIRE dyno plot is shy of about 20 ft-lbs of torque, from idle on up. It rarely goes above 120ft-lbs, and is closer to 110ft-lbs where it's torque peak allegedly resides.

To make 207whp at the car's alleged horsepower peak, it needs to make 128ft-lbs of torque at 8500rpm. 128ft-lbs is reasonable to make at that speed, and peak torque should probably come in close to 135-140ft-lbs. For comparison, the Mazda6i is rated at 155ft-lbs, and makes 130ft-lbs to the wheels.

As I said, the entire graph looks to be shy by about 20ft-lbs. Don't forget, torque is what moves the car- the high RPMs (and hence high horsepower) just allows for the really fast gearing of the car, which multiplies the torque to the wheels. It appears that the torque curve is the correct shape- it's just low.

At least that's my analysis.

So- what do I think?

I think that the car might be electronically limited to 90% throttle for the break-in process. Do we have any air-fuel ratios to any of the dyno charts? Perhaps someone could remove their air filter and have someone floor the gas pedal. You could see if the throttle body is opening all the way or not. Correct me if I'm wrong, but if the engine is only getting 90% throttle, it'll only get about 90% of its fuel. To prevent the engine from running lean (or perhaps rich, since perhaps the air would come in with less velocity?), the throttle body would also only open 90% of the way. Does this sound like a reasonable experiment?

I don't know of any mechanical break-in that could account for 15-20ft-lbs of torque, especially since the dyno at the beginning of this thread happened at 2000+ miles.
Old 08-18-2003, 11:56 PM
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Various people have already overlaid a power graph from Mazda from last year against actual dyno results (scaled to allow for transmission losses) and have more or less shown that the graphs are very similar from idle upwards except over 6250rpm (where tertiary port kicks in) where the actual dyno shows a lack of torque relative to Mazda's graph.

The car is fine from idle up to 6250rpm. From there to redline it may or may not be fine. Current data suggests there may be a problem with ECU or tertiary port behaviour in this area, but only Mazda knows for sure.
Old 08-19-2003, 03:44 AM
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Originally posted by pelucidor
Various people have already overlaid a power graph from Mazda from last year against actual dyno results (scaled to allow for transmission losses) and have more or less shown that the graphs are very similar from idle upwards except over 6250rpm (where tertiary port kicks in) where the actual dyno shows a lack of torque relative to Mazda's graph.

The car is fine from idle up to 6250rpm. From there to redline it may or may not be fine. Current data suggests there may be a problem with ECU or tertiary port behaviour in this area, but only Mazda knows for sure.
I used my calibrated internal accelerometer to measure the difference, at high rpms the lack of power is very noticeable.
Old 08-19-2003, 02:02 PM
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I used my calibrated internal accelerometer to measure the difference, at high rpms the lack of power is very noticeable.
It's a difference of 8%! How is that "very" noticable? Forgive me for I don't own the car, but I'd think 8% would be just shy of negligable. More importantly, the ENTIRE torque curve seems to be down by almost 20ft-lbs, more like 15%.

Various people have already overlaid a power graph from Mazda from last year against actual dyno results (scaled to allow for transmission losses) and have more or less shown that the graphs are very similar from idle upwards except over 6250rpm (where tertiary port kicks in) where the actual dyno shows a lack of torque relative to Mazda's graph.
Can you point me to this graph? I've seen Mazda's factory dyno, but not one that was at all detailed. Certainly I wouldn't be able to overlay the graphs into anything meaningful.

If the RX-8 is ONLY lacking power after 6250 RPM, that means it must have a 20ft-lbs jump after 6250RPM for that to be true. Highly unlikely. Think about that- that's larger than most any VTEC jump, and certainly wouldn't be "smooth" like the rotary is known for.
Old 08-19-2003, 02:22 PM
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Originally posted by StretchSJE

It's a difference of 8%! How is that "very" noticable? Forgive me for I don't own the car, but I'd think 8% would be just shy of negligable.

I actually come up with about 12%. Dynos @ 185 and should be ~210


If the RX-8 is ONLY lacking power after 6250 RPM, that means it must have a 20ft-lbs jump after 6250RPM for that to be true. Highly unlikely. Think about that- that's larger than most any VTEC jump, and certainly wouldn't be "smooth" like the rotary is known for.
The increase in torque could be linear after 6250, not a jump as you imply. Also any jump in torque in a vtec system is due to improperly timed cam switch or bad tuning. The whole purpose of vtec is to have a flat torque curve with no jumps or spiking


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