Notices
Series I Major Horsepower Upgrades This is the place to discuss Super Chargers and Turbos, Nitrous, Porting, etc

Engine teardown - 300+ hp with highish miles

Old Mar 13, 2013 | 09:00 PM
  #101  
olddragger's Avatar
Registered
iTrader: (3)
 
Joined: Apr 2004
Posts: 10,828
Likes: 40
From: macon, georgia
Yes and mazmart inspected one of them.
Reply
Old Mar 14, 2013 | 10:27 AM
  #102  
j9fd3s's Avatar
Registered
 
Joined: May 2003
Posts: 1,382
Likes: 11
Originally Posted by Brettus
Totally stumped on that one . I originally (before tearing the engine apart ) thought it was the apex seals wobbling around in the groove and getting stuck .
are the tops of the apex seals flat? they shouldn't be. the old engines sometimes warp apex seals if they get too hot
Reply
Old Mar 15, 2013 | 04:46 AM
  #103  
ASH8's Avatar
Super Moderator
 
Joined: Apr 2005
Posts: 10,880
Likes: 340
From: Australia
Originally Posted by Brettus
I was leaning toward insufficient (stock) oil pressures as the wear looks similar to high mileage NA engines.
Brett,
Thanks for the info...

As I am reading through, I was going to ask you about Bearing wear, and whether or not you did any mods to the S1 Oil Pump or rear By Pass Valve, like talked about years ago and the Mazmart mod?

Edit: Are you considering 'any' mods to OP.
Reply
Old Mar 15, 2013 | 05:06 AM
  #104  
TeamRX8's Avatar
Registered
iTrader: (25)
 
Joined: Apr 2005
Posts: 26,936
Likes: 2,140
It was discussed earlier in the thread
Reply
Old Mar 15, 2013 | 09:46 AM
  #105  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
Originally Posted by j9fd3s
are the tops of the apex seals flat? they shouldn't be. the old engines sometimes warp apex seals if they get too hot
do you mean the top where it meets the rotor face, or the top where it runs along the housing?
Reply
Old Mar 15, 2013 | 11:25 AM
  #106  
j9fd3s's Avatar
Registered
 
Joined: May 2003
Posts: 1,382
Likes: 11
Originally Posted by shadycrew31
do you mean the top where it meets the rotor face, or the top where it runs along the housing?
the sliding surface where it meets the rotor housing. the stock seals are crowned slightly.
Reply
Old Mar 15, 2013 | 11:32 AM
  #107  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
Originally Posted by j9fd3s
the sliding surface where it meets the rotor housing. the stock seals are crowned slightly.
Yeap they are round on the edges!
Reply
Old Mar 15, 2013 | 12:39 PM
  #108  
j9fd3s's Avatar
Registered
 
Joined: May 2003
Posts: 1,382
Likes: 11
Originally Posted by shadycrew31
Yeap they are round on the edges!
its also crowned lengthwise too. pic is exaggerated, so you can see what i'm talking about
Attached Thumbnails Engine teardown - 300+ hp with highish miles-exagerate-apex-seal.jpg  

Last edited by j9fd3s; Mar 15, 2013 at 12:48 PM.
Reply
Old Mar 15, 2013 | 01:49 PM
  #109  
PhillipM's Avatar
Registered
 
Joined: Dec 2007
Posts: 863
Likes: 0
From: UK
Just to add a little more to the mix, we saw the same wear pattern on the side irons on our N/A race motors.
Reply
Old Mar 15, 2013 | 02:14 PM
  #110  
shazy's Avatar
Registered
 
Joined: Oct 2008
Posts: 2,256
Likes: 0
From: Montreal,QC
sub'd
real informative thread!
Reply
Old Mar 15, 2013 | 02:41 PM
  #111  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
Originally Posted by j9fd3s
its also crowned lengthwise too. pic is exaggerated, so you can see what i'm talking about
Yea I've installed a few in my day, atkins seals, RA seals, and factory seals.
Reply
Old Mar 15, 2013 | 04:31 PM
  #112  
Brettus's Avatar
Thread Starter
Boosted Kiwi
iTrader: (2)
 
Joined: Apr 2006
Posts: 20,844
Likes: 1,798
From: Y-cat-o NZ
Originally Posted by PhillipM
Just to add a little more to the mix, we saw the same wear pattern on the side irons on our N/A race motors.
can you elaborate on this some more please . Ie was an omp used or premix ? How much use did they get ?Was any porting done in that area ? Was wear as bad as shown on mine ?

Last edited by Brettus; Mar 15, 2013 at 05:06 PM.
Reply
Old Mar 15, 2013 | 07:37 PM
  #113  
tofu_box's Avatar
Registered
 
Joined: Apr 2009
Posts: 604
Likes: 5
In terms of balancing issues, the factory engine is fairly out of balance.

ive included the figures of my engine before and after being balanced
Attached Thumbnails Engine teardown - 300+ hp with highish miles-rotating.jpg  
Reply
Old Mar 15, 2013 | 10:20 PM
  #114  
PhillipM's Avatar
Registered
 
Joined: Dec 2007
Posts: 863
Likes: 0
From: UK
Originally Posted by Brettus
can you elaborate on this some more please . Ie was an omp used or premix ? How much use did they get ?Was any porting done in that area ? Was wear as bad as shown on mine ?
Some slight tidying on the ports but nothing massively extensive, premix was used, wear was similar to yours (~1mm). The nitriding seems fairly thin on '8 side irons so once it gets through the top bit it wears like lightning.

Engines were anywhere from 3k miles down to 200 miles...
Reply
Old Mar 15, 2013 | 10:33 PM
  #115  
skc's Avatar
skc
rev it up
 
Joined: Feb 2004
Posts: 1,590
Likes: 11
From: Brisbane Australia
Where these engines balanced, new housing and new rotors?

What are the pros and cons of solid corner seals vs standard corner seals on these engines
Reply
Old Mar 15, 2013 | 11:38 PM
  #116  
Brettus's Avatar
Thread Starter
Boosted Kiwi
iTrader: (2)
 
Joined: Apr 2006
Posts: 20,844
Likes: 1,798
From: Y-cat-o NZ
Originally Posted by PhillipM
Some slight tidying on the ports but nothing massively extensive, premix was used, wear was similar to yours (~1mm). The nitriding seems fairly thin on '8 side irons so once it gets through the top bit it wears like lightning.

Engines were anywhere from 3k miles down to 200 miles...
That's really interesting . It seems to suggest the issue occurs when the engine is run hard enough to generate excess heat in that area rather than anything specifically to do with turbo backpressure .

Did you ever eliminate the issue or find a way to reduce wear ?
Reply
Old Mar 16, 2013 | 12:00 AM
  #117  
Brettus's Avatar
Thread Starter
Boosted Kiwi
iTrader: (2)
 
Joined: Apr 2006
Posts: 20,844
Likes: 1,798
From: Y-cat-o NZ
Originally Posted by ASH8
Brett,
Thanks for the info...

As I am reading through, I was going to ask you about Bearing wear, and whether or not you did any mods to the S1 Oil Pump or rear By Pass Valve, like talked about years ago and the Mazmart mod?

Edit: Are you considering 'any' mods to OP.
No mods on that engine but will do the regulator mod when i get a chance . Although this needs addressing it wasn't the cause of the engine failure .
Reply
Old Mar 16, 2013 | 12:00 AM
  #118  
skc's Avatar
skc
rev it up
 
Joined: Feb 2004
Posts: 1,590
Likes: 11
From: Brisbane Australia
At high rpm you get shaft wobble if the motor is not balanced
Reply
Old Mar 16, 2013 | 07:26 AM
  #119  
PhillipM's Avatar
Registered
 
Joined: Dec 2007
Posts: 863
Likes: 0
From: UK
Originally Posted by Brettus
That's really interesting . It seems to suggest the issue occurs when the engine is run hard enough to generate excess heat in that area rather than anything specifically to do with turbo backpressure .

Did you ever eliminate the issue or find a way to reduce wear ?
Nah, I ran out of spare engines and money first and sold up
Reply
Old Mar 16, 2013 | 08:49 AM
  #120  
olddragger's Avatar
Registered
iTrader: (3)
 
Joined: Apr 2004
Posts: 10,828
Likes: 40
From: macon, georgia
doesnt excessive back pressure equal heat?
This side port exhaust is restrictive.

did your corner seals look like this?
http://www.pettitracing.com/wp-conte...ESIS-PORT3.jpg


by the way what was that buildup in the rear iron cooling jacket?

Last edited by olddragger; Mar 16, 2013 at 09:06 AM.
Reply
Old Mar 16, 2013 | 01:51 PM
  #121  
Brettus's Avatar
Thread Starter
Boosted Kiwi
iTrader: (2)
 
Joined: Apr 2006
Posts: 20,844
Likes: 1,798
From: Y-cat-o NZ
Originally Posted by olddragger
d

by the way what was that buildup in the rear iron cooling jacket?
that was observent of you . Yes there was a significant buildup of crud . I'm not sure what casued that but suspect it relates back to an earlier time when i ran water wetter with no antifreeze .
Reply
Old Mar 16, 2013 | 05:26 PM
  #122  
olddragger's Avatar
Registered
iTrader: (3)
 
Joined: Apr 2004
Posts: 10,828
Likes: 40
From: macon, georgia
Did you still have the tb coolant circulation intact? Or was it capped off?
Reply
Old Mar 16, 2013 | 11:12 PM
  #123  
Brettus's Avatar
Thread Starter
Boosted Kiwi
iTrader: (2)
 
Joined: Apr 2006
Posts: 20,844
Likes: 1,798
From: Y-cat-o NZ
Yeah . Throttle body was blocked off .
Reply
Old Mar 17, 2013 | 08:33 AM
  #124  
olddragger's Avatar
Registered
iTrader: (3)
 
Joined: Apr 2004
Posts: 10,828
Likes: 40
From: macon, georgia
I do wonder if blocking that outlet somehow changes the way the coolant flows in that area?
What do you think?
Reply
Old Mar 17, 2013 | 04:34 PM
  #125  
Harlan's Avatar
Registered
iTrader: (3)
 
Joined: Mar 2011
Posts: 1,041
Likes: 5
From: Bay City Tx
been a while but I remember someone posting about getting more detonation when the throttle body flow was plugged vs just bypassing the throttle body. Seems that it provides a specific cooling flow to the engine.

Also bypassing the TB isn't necessary, the heat from the coolant doesn't effect intake air temperature dramatically, but it does prevent your throttle body from icing up in the perfect wrong conditions.
Reply

Thread Tools
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -5. The time now is 03:58 AM.