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Building Custom Turbo for the RX-8

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Old 01-07-2005, 12:00 PM
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Originally Posted by Gibbo
Couple of quick questions:
1) Does it free rev to red line or does it cut out at a lower rev level.
2) Does your engine light stay on
3) Any side effects from the install yet?

I have had a couple o issues with a product I am looking at and am curious if you have had any hassles.

Thanks,

Gibbo.
Well, I haven't had time to do any serious road tests, yet. However, it revs with no problem and have no CEL or pending codes.

The only side-effect of the install is anxiety because I had to run out of town almsot the instant I finished and haven't had the chance to drive it yet!

Originally Posted by rotarygod
I've been comparing the template you made with pictures of the engine. I am all but convinced that the size on the template is the size of the runners WITHOUT the sleeves installed. It all seems to match up perfectly that way.
I'm sure you are right. I didn't concern myself with the details of the ports themselves because I decided to allow Mazda's decision to size the ports on the manifold as they did to be my guide.
Old 01-07-2005, 12:56 PM
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BRAVO! I applaud your efforts.
Old 01-07-2005, 01:39 PM
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I wonder if Nikki (Is that her name? it's what I remember it being...) is enjoying the boosted car? :D I bet she sneaks it out when you are gone, Jeff.


:D
Old 01-07-2005, 02:25 PM
  #129  
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forgive me if its a dumb Q as I know nothing about Turbos but did you put blow off valves?
Old 01-07-2005, 02:25 PM
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You only THINK it hasn't seen full boost!
jds

Originally Posted by dmp
I wonder if Nikki (Is that her name? it's what I remember it being...) is enjoying the boosted car? :D I bet she sneaks it out when you are gone, Jeff.


:D
Old 01-07-2005, 04:24 PM
  #131  
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Originally Posted by TODreamer
forgive me if its a dumb Q as I know nothing about Turbos but did you put blow off valves?
He's only using 'one' blow-off valve. It's pictured there...just right of center of the pic

Old 01-10-2005, 01:42 AM
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Well, I finally got to drive the thing hard today.
I spent about three hours playing with the injector duty cycles for the secondary and primary 2 fuel injectors and logging the MAF output under boost and other goodies.
The ECU never gets above 40% duty cycle for the secondaries, so that means I am limited to 80% of maximum since the E-Manage can only add up to 100% of the original pulse duration. That means I will be leaving some power on the table and holding the boost to 6 or 6.5 PSI max on the stock FI system.

However, 3.5 PSI will blow your mind.
At 3.5 PSI, it is an entirely different car.

There really isn't a better way for me to describe it - the car is just really snappy and packs much more punch down low. Lots 'O fun.:p
Old 01-10-2005, 03:31 AM
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Man Jeff you really are a MANIAC. The install looks damn nice and everything is sounding sooooooo good. I applaud your efforts and completion of your project. Thanks a million for all of the info and experience you are posting up for us.
Old 01-10-2005, 06:35 AM
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Originally Posted by Charles R. Hill
Jeff, if you have other aftermarket stuff on the car in addition to the turbo you may be seeing a 45-50 h.p. boost under 3.5 lbs. That is pretty exciting feeling, especially when you hit 6k. Do you now have trouble keeping traction in first and second gears? What is your rpm/boost curve? With nitrous I feel the difference as low as 4K but at 6K the rear end wants to sometimes break loose. I can't wait to get the 75 h.p. jets in the nozzle.

Charles
I believe Jeff mentioned in an earlier post that he is at full boost by 3500rpm
Old 01-10-2005, 07:03 AM
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AWESOME. That is what I wanted to hear.
Old 01-10-2005, 08:16 AM
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Yeah, I see all 5.5 PSI by 3500 RPM. The only other aftermarket "speed" item I have is the BB midpipe (still no CEL - my OEM ECU appears to be very forgiving).

I haven't really pounded the thing yet - I just do some smooth run-ups in various gears and watch the A/F. I won't be able to really nail it until I am satisfied that the E-Manage is properly dialed in.
Old 01-10-2005, 08:19 AM
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:D
Old 01-10-2005, 08:31 AM
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Originally Posted by Charles R. Hill
What are the chances of the two of us doing a side-by-side comparison of our systems(turbo vs. nitrous) and then writing an article about it, Jeff?

Charles
I'm starting the install of my kit today.. hehe.. I'm always up for a road trip
Old 01-10-2005, 08:51 AM
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Originally Posted by Charles R. Hill
I queried you on the idea of helping with your install. Did you see it? Either way, I would be happy to meet up and check out each other's stuff. I would like to combine turbo and nitrous soon, anyway.

Charles
Yes, I did see the offer of help. But you are in Detroit and I am a bit anxious to get it completed as you could imagine. I'll let everyone know once I am finished with the install. Meeting up with my mechanic at 1030 EST to start
Old 01-10-2005, 10:04 AM
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wow, can't wait to see the numbers etc. when you get it all dialed, remarkable job, it almost looks like you could even run the engine cover if you wanted.
Old 01-10-2005, 10:54 AM
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Originally Posted by Charles R. Hill
What are the chances of the two of us doing a side-by-side comparison of our systems(turbo vs. nitrous) and then writing an article about it, Jeff?

Charles
A write-up would be fine, though I think you are a bit too far away for a side-by-side.

Originally Posted by philodox
I'm starting the install of my kit today.. hehe.. I'm always up for a road trip
Now that is a road trip I can handle. :D What is the possibility of me dropping by tomorrow (Tuesday) during the install?
I'd really love to see the parts and jack your E-Manage programming while I'm at it!

Originally Posted by canaryrx8
wow, can't wait to see the numbers etc. when you get it all dialed, remarkable job, it almost looks like you could even run the engine cover if you wanted.
I do run the engine cover. I just took it off for the pics. In fact, I am fabricating an enclosure for the air filter - I want the whole thing to look practically stock.
Numbers will be forthcoming.
Old 01-10-2005, 11:37 AM
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Awesome news- nice work Jeff...
Old 01-10-2005, 12:34 PM
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Awesome setup. I hope everything turns out great for you
Old 01-10-2005, 08:25 PM
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There is a picture that Philodox took from his turbo install. It confirms my belief about the manifold opening/gasket port size vs the actual engine exhaust runners size. The engine runners are WAY smaller. Now I need to figure out what the actual size is so I can build the prototype header. Damn it Mazda!!!
Old 01-10-2005, 08:32 PM
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Originally Posted by rotarygod
There is a picture that Philodox took from his turbo install. It confirms my belief about the manifold opening/gasket port size vs the actual engine exhaust runners size. The engine runners are WAY smaller. Now I need to figure out what the actual size is so I can build the prototype header. Damn it Mazda!!!
All you had to do was ask and I could have measured the exhaust ports for you
Old 01-10-2005, 08:35 PM
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Damn it!!! I'm going to get brillo's car up on the lift within the next couple of weeks to start mocking up my header idea anyways.
Old 01-10-2005, 08:39 PM
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I guess shipping RG him your old manifold won't help any will it?
Old 01-10-2005, 08:41 PM
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Originally Posted by ranger4277
I guess shipping RG him your old manifold won't help any will it?
I would, but my mechanic already called dibbs on it.. he's going to use it when he starts building a custom turbo for the RX-8 for his car.
Old 01-10-2005, 09:36 PM
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Originally Posted by MazdaManiac
I do run the engine cover. I just took it off for the pics. In fact, I am fabricating an enclosure for the air filter - I want the whole thing to look practically stock.
Numbers will be forthcoming.
Dang dude, you're the frickin' man! Wish I'd known someone like you in my mini-truckin' days, we could have probably built the first 8 second door dragger :D
Old 01-12-2005, 01:46 AM
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After looking at Jon's Greddy system, I wired my injectors differently and now I have the tuning under better (finer) control.

I am really at a loss for words to describe how the car feels now. I guess mind-blowing is apropos.

Though I am only running about 5.5 to 6 PSI, I don't think I will have much use for any more in the near future - the car is already too fast to control properly.
On my way to see Jon, I came off the NJ Turnpike in fourth gear and got into it a bit too enthusiastically and got sideways. In fourth.
The road was a bit damp, but I think that is a pretty good indicator of the kind of power that I have on-tap.


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