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FazdaRX_8 07-09-2015 02:21 PM

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Brettus 07-09-2015 03:14 PM


Originally Posted by TeamRX8 (Post 4704050)
I feel like you still don't fully get the AR vs turbine design vs engine requirement relationship

it's not just a 1.05, it's a T4 1.05, which is not the same as a T3 1.05. I can't see a 500+hp 2-rotor engine having sufficient wastegate control through the restricted siamese center port, but maybe I'm wrong..

I do get it .... and i still stick to my comment above . The differences are too significant to be attributed solely to AR . (the 0.92 has the same T4 flange size as the 1.05 BTW ... did you forget that ?)

RE 500+............... yes It's a big ask . I am getting ahead of myself there . It's going to be a stretch to make over 400 .


Originally Posted by TeamRX8 (Post 4704050)
As you eluded to earlier, a T3 1.06 with a GT3582R is a known quantity. You won't have any real issues and should hit your goal fine *assuming* the 3rd-port wastegate deal works. That doesn't mean it couldn't have been improved on with a different compressor wheel and turbine housing. You are already risking on the manifold setup so it was reasonable to play it safe otherwise.

Mine is actually a 1.01 T3 . I know I said 1.06 initially . Have corrected my first post.
The selection I made was more to do with finding something that actually fitted yet had the potential to make 400 rather than what was the best turbo.


Originally Posted by TeamRX8 (Post 4704050)
as for an EFR 7670, more than a few highly experienced turbo gurus think it's perfectly acceptable for up to 400 rwhp 2-rotor application. Their reasoning is that for a street/autox application the low rpm boost response is superior to the 8374 and they aren't running continuous WOT for long periods of time. As always, the right configuration and tune matters.
.

Turblown actually said that he was considering not even offering the 7670 as the spectacular spoolup from the 8374 made the choice redundant . :dunno:

FazdaRX_8 07-09-2015 04:24 PM

Less chatter more pictures!!!!

hoss -05 07-09-2015 05:57 PM

Sorry im trying to get things straight in my head. Mark, Brett are we comparing a borgwarner EFR series turbos to any Garrett? They are not directly comparable in turbine and compressor size alone. the EFR is much longer and its vanes extend much further out, making the comparison in diameter terms of little consequence.

Brettus 07-09-2015 06:22 PM


Originally Posted by hoss -05 (Post 4704132)
Sorry im trying to get things straight in my head. Mark, Brett are we comparing a borgwarner EFR series turbos to any Garrett? They are not directly comparable in turbine and compressor size alone. the EFR is much longer and its vanes extend much further out, making the comparison in diameter terms of little consequence.

no we weren't doing that . I've almost forgotten what we were discussing .... I think we went off on a tangent and lost the plot ! :yelrotflm

hoss -05 07-09-2015 06:48 PM

Than i guess i don't understand the comparison. I know many turbos such as anything with a tial housing/billet compressor or elongated EFR wheel type turbine/compressor will skew the results. I keep seeing direct comparison measurements of actual size, when in the real world they are not the same, all are a give and take. truthfully a more axial EFR type turbine paired with a slightly more efficient larger compressor would be ideal but that simply does not exist in the real world.

Brettus 07-09-2015 07:25 PM


Originally Posted by hoss -05 (Post 4704143)
Than i guess i don't understand the comparison. I know many turbos such as anything with a tial housing/billet compressor or elongated EFR wheel type turbine/compressor will skew the results. I keep seeing direct comparison measurements of actual size, when in the real world they are not the same, all are a give and take. truthfully a more axial EFR type turbine paired with a slightly more efficient larger compressor would be ideal but that simply does not exist in the real world.

FWIW
We were comparing EFR 8374 with 0.92IWG twin scroll housing with same turbo and 1.05EWG twin scroll .

TeamRX8 07-09-2015 08:10 PM

Turblown promotes the EFR 7670 regularly, just depends on the goal. It's not just Turblown either, but since you specifically used them

http://www.rx7club.com/single-turbo-.../#post11799630

Initial EFR 7670 dyno results - Page 5 - RX7Club.com

See his July 5 post on Facebook, latest Turblown/Adaptronic EFR7670 FD3 dyno


Goal was for more power than twins, without sacrificing response. 265rwkw @ 16psi with 415nm~ of torque, 98 Pump Fuel - super responsive, very, very fun to drive. Borgwarner EFR 7670 1.05 - twin external gates on a custom manifold by Turblown Engineering. Thanks to all the sponsors and people involved.

https://cimg1.ibsrv.net/gimg/www.rx8...eac23a27f6.jpg


Turblown Engineering<br/>BorgWarner Turbo Systems EFR 7670 IWG FD. Stock port, pump gas, 1.1 bar 3" exhaust, OEM coils, medium BW actuator


I understand the 8374 .92 is a T4. It works because it's .92. My earlier comparison was WRT the well known GT3582R T3 1.06 combination. Because a T3 1.06 maintains a higher velocity it works. The T4 1.06 has a place, but below 550-600 hp is not it on a 2-rotor. The EFR8374 0.92 is already getting near 600 hp on ethanol (btw the earlier 8374 dyno I posted as comparison was on E98, they are shooting for 40 psi eventually). Sorry if I wasn't clear.



.

Brettus 07-09-2015 09:32 PM


Originally Posted by TeamRX8 (Post 4704159)
Turblown promotes the EFR 7670 regularly, just depends on the goal. It's not just Turblown either, but since you specifically used them

I understand the 8374 .92 is a T4. It works because it's .92. My earlier comparison was WRT the well known GT3582R T3 1.06 combination. Because a T3 1.06 maintains a higher velocity it works. The T4 1.06 has a place, but below 550-600 hp is not it on a 2-rotor. The EFR8374 0.92 is already getting near 600 hp on ethanol (btw the earlier 8374 dyno I posted as comparison was on E98, they are shooting for 40 psi eventually). Sorry if I wasn't clear.



.


You are going to make me find the quote aren't you ! ? :anger:

Don't know the timing of it , but I thought it was soon after he had the info for both turbos.

I don't 100% agree with you on your flange size assessment . It's as much to do with the manifold design before the flange as anything . T4 necessitates larger pipes and collector volume than T3 , which has more of a negative impact than the flange size istelf .
The T4 0.92 IWG example you gave almost certainly had a better more compact collector/manifold design than the T4EWG 1.05 example . Thereby giving a double whammy from both a bigger AR and larger manifold.

While looking for that quote ... I found this :

Originally Posted by wangracing (Post 11904375)
Am running the 8374 with 1.05 hot side fully divided short manifold and twin external gates on my mildly ported 13BREW. Is running E85 fuel. Was chasing area under the curve and response as opposed to peak number as it is a tarmac rally car. Car is running 20psi, is hitting that at approx 3200 rpm and making 442 ATW. Am very happy with the results. Great initial spool up and power, epic midrange and top end and great transient response on and off the throttle. Spool is just always there. The minute you breathe on the throttle its making boost.

I would have considered the IWG for simplicity but they were an unknown quantity as to whether the internal gate could cope with rotary flow when we were at that stage of the build so we erred on the side of caution with the ext gate setup.

http://img.photobucket.com/albums/v94/cdrra/image-1.jpg

http://img.photobucket.com/albums/v9...a/IMG_0664.jpg


Originally Posted by TeamRX8 (Post 4703872)
vs 0.92

20 psi @ 3000

.


So ....... only 200 rpm difference ;)

TeamRX8 07-10-2015 12:52 AM

I'm well aware if that one and it's a big ho-hum. He only made 422 rwhp and ridiculously low tq numbers, imo that setup/dyno is fubar, go compare against area under the tq/hp curve that I posted for the 7670 that you don't have to rev to the moon = fail. Plus you're making assumptions without seeing the actual engine rpm. Dyno graphs that show mph instead of rpm = stupid.

Brettus 07-10-2015 12:55 AM

I'm just going by what he said in the quote above : "20psi by 3200rpm". And the other remarks that give you the idea that this setup is super responsive and not laggy in the slightest.


Originally Posted by TeamRX8 (Post 4704191)
go compare against area under the tq/hp curve that I posted for the 7670 that you don't have to rev to the moon = fail.

How can I? As you so eloquently stated ..... there is no rpm scale.
You are the one making assumptions here.

Finally found the quote . It does date back to 2014 so maybe he has changed his mind since :


Originally Posted by Turblown (Post 11797678)
I am starting to wonder if we will continue to even sell the 7670. The 8374 delivers amazing response with much better midrange and topend compared to the 7670. I do not see a reason to have any better response by moving down to the 7670. Also lower egts and backpressure of bigger turbine section on 8374 is a big plus as mentioned.


RotaryMachineRx 07-10-2015 08:23 AM

What's the ETA with your fabricator Brett? Expecting that engine back sometime soon?

Brettus 07-10-2015 02:10 PM

Going in this morning after he has a "look at it " . So that's the sum total of progress so far . :(

Brettus 07-11-2015 04:30 PM

Went in to discuss layout ... he at least thinks it's possible to fit it all in the way I want it . Still looks very tight and there may need to be some compromises . He seems against the idea of hammering the firewall out of the way so that makes it harder to fit .

hoss -05 07-12-2015 09:00 AM


Originally Posted by Brettus (Post 4704491)
Went in to discuss layout ... he at least thinks it's possible to fit it all in the way I want it . Still looks very tight and there may need to be some compromises . He seems against the idea of hammering the firewall out of the way so that makes it harder to fit .

All of the locals have clearanced their firewall when running anything other than the stock greddy turbo. It helps a ton.

Brettus 07-12-2015 11:32 AM


Originally Posted by hoss -05 (Post 4704525)
All of the locals have clearanced their firewall when running anything other than the stock greddy turbo. It helps a ton.

How did you do it ? Just a big hammer and a drift ? Any localised heating after removing carpet etc ?

9krpmrx8 07-12-2015 11:48 PM

We just give Hoss-05 some booze and a BFH and let him go at it. I used to melt carpet and shoes, now with it banged out and the heat shielding she is good to go, it has has held up just fine.


https://cimg4.ibsrv.net/gimg/www.rx8...d1b7abcf03.jpg


https://cimg5.ibsrv.net/gimg/www.rx8...cb5aa08f4c.jpg

Brettus 07-12-2015 11:56 PM

Nice ... proving once again that booze solves many problems !

hoss -05 07-13-2015 07:05 AM

True story. I almost have it down to an art form

TeamRX8 07-13-2015 07:50 AM


Originally Posted by Brettus (Post 4704588)
Nice ... proving once again that booze solves many problems !

E85 + turbo = win-win :all_cohol

RotaryMachineRx 07-13-2015 08:09 AM


Originally Posted by 9krpmrx8 (Post 4704587)

Hey Hoss where did you get that blocking plate for the air pump on the downpipe? Fab it yourself? I tried ordering one from somewhere a year or two ago and it showed up and didn't even have the same profile as the port, so basically I still have a disconnected, seized up air pump sitting in my engine bay for show that I wouldn't mind getting rid of. Also I over tightened one of the bolts on my down pipe where it connects resulting in the bolt head shearing off.... probably minor but it is most likely resulting in a small exhaust leak.

9krpmrx8 07-13-2015 09:52 AM

That is my setup and the blocking plate is from Racing Beat. But most people just make it themselves.

TeamRX8 07-13-2015 11:35 AM

I have an extra one lying around, lmk

Brettus 07-13-2015 12:15 PM


Originally Posted by RotaryMachineRx (Post 4704626)
Also I over tightened one of the bolts on my down pipe where it connects resulting in the bolt head shearing off.... probably minor but it is most likely resulting in a small exhaust leak.

Only used studs on mine . Which one is it ? easy to get to or ?

Brettus 07-13-2015 12:30 PM

In other news . Saw some progress yesterday . Turbo has ended up lower and it clears the firewall without any pounding.
Wastegate is in position.
Routing of pipes to turbo sorted .
Engine mount sounds like it's going to look like a spaghetti meal gone wrong ..... Fabricator said it was "doing his head in" . But he likes a challenge so I think he is a good man for the job.

9krpmrx8 07-13-2015 01:50 PM

Good to hear, sounds like he works pretty fast.

RotaryMachineRx 07-13-2015 02:51 PM


Originally Posted by TeamRX8 (Post 4704673)
I have an extra one lying around, lmk

Sending PM!


Originally Posted by Brettus (Post 4704687)
Only used studs on mine . Which one is it ? easy to get to or ?

Brett I'm not talking about the downpipe to the turbo, cuz yeah those are all studs (and one or two of them are a real PITA); I meant the air pump hose to the downpipe.

The top one is the sheared off one, if I just remove the bottom one and pull the air pump hose off I should be able to get a set of vice grips on it I hope. Then just need a new bolt and the blocking plate.

Brettus 07-13-2015 03:21 PM


Originally Posted by RotaryMachineRx (Post 4704749)
Sending PM!



Brett I'm not talking about the downpipe to the turbo, cuz yeah those are all studs (and one or two of them are a real PITA); I meant the air pump hose to the downpipe.

The top one is the sheared off one, if I just remove the bottom one and pull the air pump hose off I should be able to get a set of vice grips on it I hope. Then just need a new bolt and the blocking plate.

Ah . Pretty easy to make up a blocking plate . Bit of 4-6mm flat steel , grinder with cutoff blade and drill .

TeamRX8 07-13-2015 04:30 PM

it's a lot easier for me to just mail him one ... :lol:

hoss -05 07-13-2015 06:22 PM


Originally Posted by Brettus (Post 4704690)
In other news . Saw some progress yesterday . Turbo has ended up lower and it clears the firewall without any pounding.
Wastegate is in position.
Routing of pipes to turbo sorted .
Engine mount sounds like it's going to look like a spaghetti meal gone wrong ..... Fabricator said it was "doing his head in" . But he likes a challenge so I think he is a good man for the job.

Lower huh? So what are you gonna do with the oil drain. Mine is really at the limit of what I would be comfortable with.

Brettus 07-13-2015 06:32 PM


Originally Posted by hoss -05 (Post 4704784)
Lower huh? So what are you gonna do with the oil drain. Mine is really at the limit of what I would be comfortable with.


It's still well above the height of the oil in the sump and about the same height (or higher) as the Greddy.

Brettus 07-13-2015 09:41 PM

First pic ....................


https://cimg8.ibsrv.net/gimg/www.rx8...fa60bc4530.jpg

skc 07-13-2015 10:09 PM

Tight, my need to adjust the firewall

Brettus 07-13-2015 10:23 PM

Tight a a nun's ....

RotaryMachineRx 07-13-2015 10:30 PM

Hard to tell what's going on with that manifold from that view, any chance you took a shot looking in from the wheel well or up from underneath it? Is that unwelded joint the front and rear exhaust runners meeting up?

Brettus 07-13-2015 10:33 PM

This help ?

https://cimg0.ibsrv.net/gimg/www.rx8...fa8c0038a3.jpg

logalinipoo 07-13-2015 10:35 PM

getting low

RotaryMachineRx 07-13-2015 10:56 PM

Very much so, I let the fact that it is twin scroll slip my mind for a moment there! Haha

I have to agree with Logalinipoo, looking pretty low, looks like there isn't much room between the oil drain plug and the manifold in that first pic?

skc 07-13-2015 11:20 PM

May be worth adding a air duct to keep thing cool. The foot well may get a bit hot.

Brettus 07-13-2015 11:32 PM


Originally Posted by RotaryMachineRx (Post 4704828)
Very much so, I let the fact that it is twin scroll slip my mind for a moment there! Haha

I have to agree with Logalinipoo, looking pretty low, looks like there isn't much room between the oil drain plug and the manifold in that first pic?

Not as low as it looks there . 3-4mm below bottom of the sump only.
Oil drain plug is further along ...no where near the mani.

Brettus 07-13-2015 11:39 PM


Originally Posted by skc (Post 4704832)
May be worth adding a air duct to keep thing cool. The foot well may get a bit hot.

Shouldn't be any worse than the Greddy ..... heat shielding should sort it .

TeamRX8 07-14-2015 12:38 AM


Originally Posted by logalinipoo (Post 4704823)
getting low

Not really, in the first pic the chra is clearly shown to be well above the oil pan

What concerns me is I don't see how they held the elbows out of the exhaust flange so tight to the engine while still allowing the full elbow radius (especially the rear one). It appears like the elbows were short cut to fit that tight, which is not going to flow well at full tilt if they were. Can't tell accurately from the pics though.

logalinipoo 07-14-2015 12:52 AM

I mean the piping to the bottom of the car. It looked like that loop might be getting close to the crossmember.

Brettus 07-14-2015 01:17 AM


Originally Posted by logalinipoo (Post 4704855)
I mean the piping to the bottom of the car. It looked like that loop might be getting close to the crossmember.

Good spotting ! Yep ... will be getting a new x-member made . I think my budget will be well and truly blown .................

Brettus 07-14-2015 01:22 AM


Originally Posted by TeamRX8 (Post 4704851)
Not really, in the first pic the chra is clearly shown to be well above the oil pan

What concerns me is I don't see how they held the elbows out of the exhaust flange so tight to the engine while still allowing the full elbow radius (especially the rear one). It appears like the elbows were short cut to fit that tight, which is not going to flow well at full tilt if they were. Can't tell accurately from the pics though.

It's not bad at all ......... the pics don't convey that . I'm impressed that he hasn't resorted to using short radius bends to make it fit .

9krpmrx8 07-14-2015 09:47 AM

Yeah the drain from the CHRA should be fine. The piping is low, but your car is not super low so it should be fine. From the pics as it sits, it looks like fabbing the downpipe might be tough, that firewall will need some massaging.

RotaryMachineRx 07-14-2015 11:27 AM

I also meant the header piping.... considering a runner from the Siamese port still needs to fit in there somewhere with an EWG and tie into the downpipe which I am assuming will run even below the header piping shown in the picture already?

firecran 07-14-2015 11:33 AM

Bends everywhere!

At least the turbo mani and renny exhaust ports will match ;)

9krpmrx8 07-14-2015 12:00 PM


Originally Posted by RotaryMachineRx (Post 4704931)
I also meant the header piping.... considering a runner from the Siamese port still needs to fit in there somewhere with an EWG and tie into the downpipe which I am assuming will run even below the header piping shown in the picture already?

Yeah I am curious to see how they will package the wastegate.

Brettus 07-14-2015 01:22 PM

There is a clear passage for the WG to DP pipe beside the turbine housing . He is reluctant to use it due to the proximity to the water lines on the CRHA . There is very little room underneath though , so it might be the only option .


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