Notices
Series I Do It Yourself Forum Wanna save some coin or time/money in the shop? Read up on Do-It-Yourself custom mods and repairs & post your own here.

DIY: Custom Sub Box Install- pics and plans

Thread Tools
 
Rating: Thread Rating: 4 votes, 5.00 average.
 
Old Feb 1, 2004 | 10:37 PM
  #1  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
Custom Sub Box Install- pics and plans

While I'm relatively happy with my Bose system, I feel it really lacks any semblance of bass. I had a Bazooka 10" in my Miata's trunk, which did exactly what I wanted- filled in the low's with solid, tight bass that was heard in the car, not out of it. I wanted the same for my RX8, but I wanted to take advantage of the larger trunk to create a small enclosure with a little more power.

This weekend I put together a custom subwoofer box with plans I made in Visio after measuring the space I wanted the box to occupy (basically the space between the seats and the back lip of the trunk). I wanted clean, tight bass in a small package so I went for a sealed box design at the minimum recommended volume for my subs of choice (Alpine 10" Type E "budget" subs . It's been about 15 years since I last built a box, so I wanted to do this one right- I used 3/4" MDF, liquid nails, sound deadener spray, polyfill, speaker gaskets, OFHC 10Ga speaker wire and power wire, etc.

Anyway, if anyone is interested, I'll convert the plans from visio to GIF and post them... but for now, below are a few pics of the box, pre-construction and installed.

Last edited by G8rboy; Feb 2, 2004 at 02:28 PM.
Reply
Old Feb 1, 2004 | 10:39 PM
  #2  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The components- Alpine 10" Type E's and Alpine 350watt Class D mono amp sitting on my favorite creation, my tiki bar : )
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic1.jpg  
Reply
Old Feb 1, 2004 | 10:41 PM
  #3  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The pieces cut and laid out...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic2.jpg  
Reply
Old Feb 1, 2004 | 10:42 PM
  #4  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The pieces put together in a test-fitting...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subpic3.jpg  
Reply
Old Feb 1, 2004 | 10:44 PM
  #5  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The finished product carpeted with speakers and grilles installed...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic4.jpg  
Reply
Old Feb 1, 2004 | 10:45 PM
  #6  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The finished product from behind, with amp installed and wired into speaker terminals...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic5.jpg  
Reply
Old Feb 1, 2004 | 10:46 PM
  #7  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The box installed in the trunk and wired up...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic6.jpg  
Reply
Old Feb 1, 2004 | 10:47 PM
  #8  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
and another...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic7.jpg  
Reply
Old Feb 1, 2004 | 10:48 PM
  #9  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
and the last...
Attached Thumbnails DIY: Custom Sub Box Install- pics and plans-subspic8.jpg  
Reply
Old Feb 1, 2004 | 10:52 PM
  #10  
pmacwill's Avatar
Sponge Bob RotorPants
 
Joined: Aug 2002
Posts: 466
Likes: 0
From: Maryland
very nice!
Reply
Old Feb 1, 2004 | 10:54 PM
  #11  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
The last two shots really show how much trunk space is left. I did have to remove my spare tire and mounting kit (I didn't really want it, but it was already installed on this car when I found it on the lot). I maximized space by matching the slope of the box's face to the slope of the back seats (65 degrees), and making the bottom just large enough to easily slip in and out if I need to remove the box for long trips, etc.

As for the sound- it's exactly what I was looking for- not ear shattering or sheet-metal rattling- just low, tight bass to supplement the Bose. I still have some tweaking to the cut-off and gain to make it agreeable to all types of music, but it's helluva improvement so far.

As I mentioned- I'll convert the detailed design docs to .gif if there's any interest.

-Sean
Reply
Old Feb 1, 2004 | 10:54 PM
  #12  
Omicron's Avatar
Registered
 
Joined: Oct 2001
Posts: 7,966
Likes: 4
From: Boulder County, Colorado
Yup, lookin good...
Reply
Old Feb 1, 2004 | 11:03 PM
  #13  
Jeff_pap31s's Avatar
Registered User
 
Joined: Dec 2003
Posts: 260
Likes: 0
From: New Port Richey, Florida
Absolutely amazing man! And you still have room to throw your crap in the back! I wish you were in FL to make me 1. I would pay high dollar for that.
Reply
Old Feb 1, 2004 | 11:07 PM
  #14  
Outlaws eXtreme's Avatar
2010 Prius - Miss the 8
 
Joined: Nov 2003
Posts: 1,676
Likes: 1
From: LA/SGV...Miss the OC
Very nice job, I'm impressed!

Just shows you how much room there is in our 8's...
Reply
Old Feb 1, 2004 | 11:14 PM
  #15  
G8rboy's Avatar
Thread Starter
Mmmmm... Rotary Donut
 
Joined: Nov 2003
Posts: 2,376
Likes: 4
From: Lake in the Hills, IL (NW Chicago Burbs)
Originally posted by Jeff_pap31s
Absolutely amazing man! And you still have room to throw your crap in the back! I wish you were in FL to make me 1. I would pay high dollar for that.
Thanks... the last sub box I made was in your neck of the woods (St. Pete), btw... but that was many, many moons ago : (
Reply


You have already rated this thread Rating: Thread Rating: 4 votes, 5.00 average.


All times are GMT -5. The time now is 03:59 PM.