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-   -   Article gives insight into just how many RX-8 engines have been rebuilt (https://www.rx8club.com/rx-8-discussion-3/article-gives-insight-into-just-how-many-rx-8-engines-have-been-rebuilt-247916/)

nogoer 08-16-2013 11:31 AM


Originally Posted by hoss -05 (Post 4513435)
http://memecrunch.com/meme/3DRC/not-...ling/image.png

It would not be a RX if it had anything other then a rotory.

Not trolling, sorry as i seem to be taking devils advocate just for the sake of being it at this point.

You're right about it not being an RX, but it would only "not" be to us RX fans. The rest of the world, if they even knew what a rotary was probably could care less if mazda dumped in a piston engine.

Hows this for speculation. What if the RX was slated to be a new sort of pioneering car and they did something like what Tesla is doing? Would it still be an RX at that point?

ken-x8 08-16-2013 11:33 AM


"gasoline engine that runs on diesel only".
Like the Oldsmobile diesels of the late 1970s, where they just stuck diesel injectors and stuff onto a conventional V-8. Don't know the actual failure rate, but it wasn't pretty.

Ken

RIWWP 08-16-2013 11:33 AM

If manufacturers always stuck with what was known to work, and not try something different and across the grain, we wouldn't have the car choices we do today. Mazda has a history of pursuing the impossible. They even achieve it from time to time.

paimon.soror 08-16-2013 11:33 AM

They would probably abandon the RX moniker as that will always have an association to rotary engines

paimon.soror 08-16-2013 11:35 AM


Originally Posted by RIWWP (Post 4513448)
If manufacturers always stuck with what was known to work, and not try something different and across the grain, we wouldn't have the car choices we do today. Mazda has a history of pursuing the impossible. They even achieve it from time to time.

Not to mention that without the rotary Mazda probably wouldn't be around today. The rotary if anything helped Mazda stay afloat through the "dark ages" of the automotive industry and especially in the motorsport industry.

Some even attribute their innovation with the RE to the success of Skyactiv.

Rudolph 08-16-2013 06:25 PM

For your information:

Poll about original or 2nd engine question of the official German RX-8 Forum:

74 units 192 hp 42,77%
99 units 231hp 57,23%
173 units total 100 % (all manual transmission because automatic transmission was not offered/sold in Europe)
............................................... of which 12,85% have a second engine (only 1:8)
Specification of units x building year
19 x BJ 03
76 x BJ 04
33 x BJ 05
26 x BJ 06
11 x BJ 07
5 x BJ 08
2 x BJ 09
1 x BJ 10

Total: 15.893.921 km's (9.933.700 mls)

For total running distance of each individual RX-8 see link:
http://www.rx8forum.de/index.php?pag...7e03db0df6f3b9

New Yorker 08-16-2013 11:36 PM


Originally Posted by nogoer (Post 4513405)
The day reporters fully research and confirm their information will be a great day for the world. What's that saying...believe none of what you read and half of what you see or something? Even if the reporter got the numbers right there is still the possibility the person who typed the article transposed information. Yeah i have my tin foil hat on, but the day i believe facts from reporters is the day they report my death.

So true; the "facts" on internet forums like this one are far more reliable.

New Yorker 08-17-2013 06:22 AM


Originally Posted by nogoer (Post 4513424)
I.E. design limitations, although i admit i originally meant rotary in general not renesis specifically. Mazda will never get the kind of performance from a rotary like they can from a piston engine and still have it cost effective.

Honestly i don't know enough about rotaries to understand why mazda even kept them around as long as they did. With the failures i'm sure they asked themselves the same question though. It'd be interesting to have seen what the RX8 would have been like had they opted for a FI piston engine instead. Maybe if the Rx series comes back we'll get to see just that.

The only thing you "got right" is that you "don't know enough about rotaries". Frankly, I've had enough of the rotary disinformation that somehow continues to riddle this forum to this day:

http://m.autoblog.com/2013/08/16/mazda-16x-rotary-engine-two-years-away-all-new-model/?post=1&icid=autoblog_river_article

j9fd3s 08-18-2013 11:30 AM


Originally Posted by nogoer (Post 4513438)
They already had plants in japan so why build one in the US as building a new plant no matter how cheap still costs more than using or retooling what you already have.

My basis for that argument was having it in the US means its easier and cheaper to supply your largest market which is why i think they opted for it here even if they could have built it cheaper elsewhere. Building here and then building in the UK or Canada as well just adds to the cost instead of just shipping them out from the US.

Point is they aren't going to build a plant in every country they need to supply remans for. Someone needs to supply the global demand even if it's shared. The failure rate being whatever it is can't possibly be a burden only the US cars have. Maybe japan is supplying the rest of the world maybe they aren't. Maybe they have secret plants built all over supplying supply for the plants we know of so they can secretly control the perceived rate of failures. We all know japan has fooled us once before.

We get reman engines in the US because Mazdas license for the wankel engine did not let them sell new engines in the US.

in the rest of the world they do not do reman engines, you would get a new one.

j9fd3s 08-18-2013 11:35 AM


Originally Posted by 9krpmrx8 (Post 4513112)

j9fd3s,

I think you are wrong on the 09's, our local guy inquired (he was demanding a new engine) and instead he got a reman, they told him that was all they were required to do and the told him it was coming from the same reman plant. Mazda NA told him the same thing. There was also a thread here from an R3 owner who's story was very similar. They both got remans. I never did see his car though after the engine was replaced because he sold it.

hmm could have sworn the reman list says that the 09 engines aren't remans. Mazda generally supplies new engines for the first year or two, and then switches to remans. occasionally they have a reman part number, but supply new assemblies, this has been the case with the FD engines. possibly for their license agreement, and possibly because there usually aren't enough usable parts in an FD engine after 100k to even bother rebuilding it

J8635621 08-18-2013 11:40 AM


Originally Posted by j9fd3s (Post 4513948)

We get reman engines in the US because Mazdas license for the wankel engine did not let them sell new engines in the US.

in the rest of the world they do not do reman engines, you would get a new one.

Do you have anything to back up any of this? That sounds like complete bullcrap

j9fd3s 08-18-2013 12:17 PM


Originally Posted by J8635621 (Post 4513954)
Do you have anything to back up any of this? That sounds like complete bullcrap

Curtiss Wright bought the rights to the wankel engine in north america, P163 in the book 'the wankel engine' by jan norbye

and "mazda motorsports" page 16

oddly the other place it would show up, is with the class action lawsuit from the 70's where Mazda had to replace everyones Rx2/Rx3 engines, but i can't find any references to it.

the winners write the history books.

ken-x8 08-18-2013 03:21 PM

Does Mazda sell Wankels here via sub-license from Curtiss Wright? (Or John Deere, then Rotary Power International...I'm guessing the rights went along with the sale.) I'm curious about the arrangement that lets Mazda bring in the engines as part of a car but not as replacements.

Ken

alnielsen 08-18-2013 03:35 PM


Originally Posted by ken-x8 (Post 4514010)
Does Mazda sell Wankels here via sub-license from Curtiss Wright? (Or John Deere, then Rotary Power International...I'm guessing the rights went along with the sale.) I'm curious about the arrangement that lets Mazda bring in the engines as part of a car but not as replacements.

Ken

Mazda got the rights directly from NSU. I don't believe that is an issue any longer, as the patent rights for the original engine would have run out. Mazda would have patents, for upgrades/updates to the original, that would still be valid.

9krpmrx8 08-18-2013 08:30 PM


Originally Posted by j9fd3s (Post 4513950)
hmm could have sworn the reman list says that the 09 engines aren't remans. Mazda generally supplies new engines for the first year or two, and then switches to remans. occasionally they have a reman part number, but supply new assemblies, this has been the case with the FD engines. possibly for their license agreement, and possibly because there usually aren't enough usable parts in an FD engine after 100k to even bother rebuilding it

It's very possible the 09+ engines are rebuilt using completely new parts but are still assembled by the reman plant thus considered a reman I guess.

slvrstreak 08-19-2013 06:28 AM

I have a friend (more of a local autoX acquaintance actually) that had an engine failure in an 09 and the dealership told him that the replacement had to be a new engine
was the guy lying? maybe
was the stealership lying? maybe
but that was the story I was told

slvrstreak 08-19-2013 06:34 AM


Originally Posted by 9krpmrx8 (Post 4513085)
I know tons of RX-8 owners and I only know of one person who has not had an engine replacement and that is in her 07'. In our group we have had just about every year covered from 04-08 and all of them have had at least one engine replacement and many of them were bone stock and a couple of them have been low mileage 07's. We have had only one member with an 08' 40th and he is no longer around.

this would be a good time to mention over 150,000+ rotary miles and not a single failure with ~5,000 of those being hard track miles...yes I am very lucky
not everyone has bad luck with these engines

9krpmrx8 08-19-2013 09:31 AM

Your recent 8's don't count they were not Mazda built engines. Your first one was a 6 port auto and you were the exception to the norm.

slvrstreak 08-19-2013 09:33 AM

aww man :(
ok only 130,000 miles then
couple hundred track miles

j9fd3s 08-19-2013 09:43 AM


Originally Posted by 9krpmrx8 (Post 4514087)
It's very possible the 09+ engines are rebuilt using completely new parts but are still assembled by the reman plant thus considered a reman I guess.

if they aren't reman they will be shortly

New Yorker 08-19-2013 12:29 PM

It's called anecdotal evidence
 
"A person sees several news stories about cats leaping out of tall trees and surviving, so he believes that cats must be robust to long falls. However, these kinds of news reports are far more common than reports where a cat falls out of the tree and dies, which could be more common."

9krpmrx8 08-19-2013 12:53 PM

Yes, 5,000 Renesis rebuilds a year is nothing. :lol: How many miles are on your 8 again?

monchie 08-19-2013 02:47 PM


Originally Posted by 9krpmrx8 (Post 4514346)
Yes, 5,000 Renesis rebuilds a year is nothing. :lol:


Seriously...wow! I'm still on my original engine with almost 40k miles...

9krpmrx8 08-19-2013 03:09 PM

It's hit or miss, I have seen well maintained low mileage 07's lose compression with no warning. We recently compression tested an 04' RX-8 bought second hand that was a complete mess and not maintained well at all before the current owner bought it, and the compression numbers were the highest we have seen, :lol:

FazdaRX_8 08-19-2013 04:37 PM

so the trick is to not maintain the car? lol

slvrstreak 08-20-2013 06:05 AM

and rot gut gas lol

Eldragon0 08-20-2013 06:51 AM

Apparently I've gotten extremely lucky then. I picked up my 06 a month ago with 8.0+'s across the board. with 48k miles on it. Out of curiosity... I got a 4 year 48k bumper to bumper warranty slapped on her; are all engine replacements remans, or are just the ones done under the 8 year 100k Mazda warranty?

paimon.soror 08-20-2013 06:56 AM

pretty much all replacements are remans.

Spin9k 08-20-2013 07:10 AM

Numbers that stood out to me until I read the story and that the plant is 130,000 sq ft! I'd always thought rotary engine assembly was hand done by a small crew in a clean room in Japan for all RX-8s produced. Watching too many utube videos of that process with like three guys assembling one I guess. However, 130,000 sq ft for a few assembly people? That doesn't pass the smell test....Hummm.

Then I read on further that there were originally 20 full time and 29 temps there, and that, "The plant also has a power steering pump line, a dealer training center and an information call center. The plant has remanufactured more than 150,000 pumps in 11 months, and Mazda said it expects to produce almost 200,000 pumps in support of the recall."

That's a bit more plausible, but seems like a lot of real estate for that work.

As to the remans themselves, it is also true that the plant also tests and distributes new Japanese sourced rotary engines, such as the one I got at ~35K miles. Sleepy-z wrote to me after I asked him my particular engine-to-be and sent me the compression test results on it and told me they had run out of remans and so was sending along this all new JDM engine. So to me it is unclear if the numbers coming from the plant are 'real' remans or just engines being shipped out, and so could include 'new' replacements as well.

As to the number of engines remanded being "sad" or somehow indicting a failure by Mazda, I guess it depends on whether you look at it as a glass half full or half empty story. My take is that in engineering anything - failure is just an inevitable part of eventual success, Mazda wanted to learn from this situation i.e., "An investigation group at the site also analyzes the parts for any failures and provides feedback to the company to improve future designs.".

They could have just shipped new engines in and given up on the rotary, but they wanted to improve things. The S2 was part of the resultant improvement, that shows some of what they learned, and I'm sure they are honing their knowledge as they gather statistics over time. Nothing like doing autopsies on each dead subject to teach exactly why they did expire.

Let's hope this supposed future rotary build is the charm ... Mazda 16X rotary engine two years away, will arrive in all-new model - Autoblog

RIWWP 08-20-2013 08:13 AM

Spin, you realize that article you linked is complete bunk, right?

Spin9k 08-20-2013 08:17 AM


Originally Posted by RIWWP (Post 4514663)
Spin, you realize that article you linked is complete bunk, right?

No, why is that?

RIWWP 08-20-2013 08:19 AM

https://www.rx8club.com/rx-8-discuss...y-dead-247961/

Originally Posted by RIWWP (Post 4513902)
That article is complete bs. Just someone else feeding on someone else's belief in the rumor mill.
- '16X' name was dropped a few/couple years ago
- the dimensions of it were known
- the name for the engine is currently 'Sky-R'
- the oil consumption comments prove the ignorance and how that couldn't have been from Mazda
- zero comment on SkyActive tech Mazda had previously mention

I'm not the only one with that opinion in the thread about the article.

alnielsen 08-20-2013 08:22 AM

All the information about the 16X engine has been known for over 2 yrs. The timeline for introducing a new car is too short.
If the news source was really from Mazda North America Operations, they have been a notoriously unreliable source of information about future vehicles. Remember the electric supercharged Mazdaspeed RX8?

Spin9k 08-20-2013 08:37 AM

Sounds right, total cow flap stuff I imagine - I don't read these things carefully anymore as the rotary appears only a historical curiosity at this point anyway. I've got two 10 yrs old cars and one 14yr old one. I'll likely be upgrading before anything rotary ever arrives (doubtful anyway) which will close the door for me as I trade so infequently.

New Yorker 08-20-2013 10:54 AM


Originally Posted by RIWWP (Post 4514668)
https://www.rx8club.com/rx-8-discuss...y-dead-247961/


I'm not the only one with that opinion in the thread about the article.

So... what people on this forum think versus what an auto journalist on a bonafide, national auto website thinks. Hmm... who to believe? That's a tough one.

RIWWP 08-20-2013 10:57 AM

Sounds like a rhetorical question. Especially in light of completely fabricated "facts" in the article.

What about CNN? They are bonafide aren't they? How much do you believe them:
https://www.rx8club.com/lounge-4/cnn...s-work-247865/

While a standard engine is powered by a belt connected to the crankshaft, a turbo engine runs on its own exhaust steam, making it more energy efficient.

j9fd3s 08-22-2013 11:34 AM

i like how they rebuild 200,000 power steering pumps a year, and we don't care, but 5,000 engines is a lot...

there was some recall on the mazda 3 pumps, i think they are replacing ALL of them.

9krpmrx8 08-22-2013 11:42 AM

Mazda definitely seems to handle problems like these reasonably well. I was relieved to receive my remans early on after my standard warranty was up because had I had to pay for an engine rebuild back then I would have been in a tough spot due to my finances back then. I got my last reman with 96,000 miles on the odometer.

j9fd3s 08-23-2013 11:21 AM


Originally Posted by 9krpmrx8 (Post 4515585)
Mazda definitely seems to handle problems like these reasonably well. I was relieved to receive my remans early on after my standard warranty was up because had I had to pay for an engine rebuild back then I would have been in a tough spot due to my finances back then. I got my last reman with 96,000 miles on the odometer.

well it is nice that Mazda covers a lot, my dealership experience is a little different, as Mazda usually announces the recalls, and then there is this period (usually about 10 days) where there is no fix or parts for the recall, and then we'll get the initial batch of whatever, and then it'll go on backorder...

Mr.ThunderMakeR 08-23-2013 12:24 PM

Not sure if this affects the reman numbers at all, but I know Mazda also sells the Renesis for other uses besides the RX-8. I know for a fact that there is (or at least was) a stadium truck series that used the 13B-MSP as the spec motor. They are also used in kit planes and helicopters. Whether these ever pass through the reman factory, I have no clue.

RIWWP 08-23-2013 12:25 PM

Never heard of a truck series that uses it?

Star Mazda does though....

Mr.ThunderMakeR 08-23-2013 12:48 PM

Yeah I posted about a couple years ago in this thread:

https://www.rx8club.com/general-auto...-dirty-211848/

Direct link to the article:
How You Can Arrive, Drive and Race a Super Lite Championship Truck – RoadandTrack.com - Road & Track

I'm guessing its defunct now though.

RIWWP 08-23-2013 12:50 PM

Hmm. Interesting.

FazdaRX_8 08-23-2013 01:07 PM

I think the rotory is a generation or two behind, I wanna steal all there info, then go back in time and give it back to them 30 years ago. so the first rx7 had the renisis, etc...

9krpmrx8 08-23-2013 01:16 PM

There was one company that built the engines for the superlite series but I can't remember the name now. But that was a while ago and the series no longer exists since it was not real popular. I imagine some of those engines would eventually end up at the reman plant but they were pretty small numbers so I doubt those numbers were significant. The Star Mazda engines were new engines built for that series, not a standard Renny.

Mr.ThunderMakeR 08-23-2013 01:56 PM

Gotta love google, a quick search found me this kit plane site:

FAQ's

Sorta off topic, sounds like they mostly get them from the junkyard.


Q. What horsepower can I expect to get from the Mazda rotary?

A. A relatively stock 13B two-rotor engine used in the RX-7 will deliver from 150-200 hp in aircraft service. You may hear stories about 400 hp or more from other sources. When modified, this kind of power can be had for racing and other short duration uses but it has no relevance if you want to fly with this engine. When turbocharged, up to 275 hp could be used for take-off & initial climb but continuous power should be limited to around 170.

The exact horsepower you get will depend on your choice of intake systems. A very simple manifold like the one I originally used with three Mikuni motorcycle carbs will produce about 160 hp at 6000 rpm. The somewhat better tuned manifold I now use with the EC2 EFI system produces about 180 hp at the same speed. Construction of this manifold (built from pieces of the stock system) was covered in our newsletter, “Rotary Aviation News.” An optimally tuned manifold will get you close to 200 hp. By using an RD-1C gear drive and increasing engine rpm to 7200, I was able to get about 200 hp for the Sun 100 race in 2004.

Exhaust tuning is not as critical as the intake system on the rotary. Any low restriction type system will work adequately. I do recommend a muffler as the exhaust note from the rotary at full song can be un-nerving. I originally built a simple muffler using a 15 inch length of 6 inch diameter pipe which makes my RV-4 quieter that the Lycoming powered version. Details of manifold & exhaust construction are in the conversion guide we publish. All rotary exhaust systems should be constructed from 321 stainless tubing (or better) due to the higher EGT of the rotary. Don’t use the massive (18 pound) cast iron exhaust manifold from the car.

Update 7/31/04: I eventually built a tuned header exhaust system and gained about 6 hp and fuel economy improved a bit as well.

If you need more than 200 hp, you should look to the Mazda 20B three-rotor engine. These are more expensive and harder to find but they will make 240 to 300 reliable hp when normally aspirated.

Update 7/31/04: The availability of the Renesis (RX8) engine provides another option if you need slightly over 200 hp. This the engine I am installing on the RV-4 and I expect around 225 hp.

Note! Our power estimates are based on “as installed” test results comparing the rotary powered RV-4 with other RV-4s powered with 150 to 180 hp Lycomings. None of our engines have even been near a dynamometer. BACK TO TOP.

Q. What is the highest time on a rotary in aircraft service?

A. I have the highest time in an airplane that I know of. (1400+ hours as of 07/31/2004) Jim Mayfield had about 2500 total hours on a rotary powered gyrocopter. BACK TO TOP.

Q. How much does the rotary weigh?

A. Weight was one of the primary reasons I chose this engine. The only thing that really counts is what the total system with re-drive, cooling systems, engine mount, etc weighs. This is called firewall forward (FWF) weight. In my case, this is about 345 pounds. From my research, it appeared to be the only auto engine available which would equal the weight, power and reliability of the O-320 or O-360 Lycoming. ANY automotive V6 piston engine will be much heavier.

Update 7/31/04: By careful attention to details, I have reduced the FWF weight by about 30 lbs in the Renesis installation.

Here is the breakdown of system weights in my airplane. This list is a bit out of date because it does not reflect many changes I have made (like the EFI system) but will give you a good idea of what you can expect.

Mazda 13B Engine Core 180 lbs. (incl. water pump)
RD-1B 42 lbs.
Starter (RX-7) 7.5 lbs.
Alternator (Mazda 70Amp) 9 lbs.
Evaporator Cores (Qty. 2) 7 lbs. (total)
Oil Cooler (stock Mazda) 8 lbs.
Intake Manifold + fuel rails 8 lbs.
Coolant (7 qts.) 14 lbs.
Ignition Coil Assys. 2.5 lbs.
Total Engine Weight 278 lbs.
Exhaust System 8 lbs.
Engine Submount 7 lbs.
Main Engine Mount (Modified RV-4) 15 lbs.
Brackets, Hoses, et. al. 5 lbs.
Oil (6 qts.) 12 lbs.
Total Installed Weight 325 lbs. (Firewall Forward)
BACK TO TOP.

Q. What year engine do you recommend?

A. Any of the RX-7/RX-8 13B engines from 1986 through 2004 are good. The most abundant models are the years 1986-88 which have parts that are all interchangeable. Most parts are physically the same in later years but rotor and counter weights were slightly lighter and these must be matched up. Either the normally aspirated or turbocharged engine is acceptable. Even if you do not intend to turbo charge you airplane, the turbo model works well when normally aspirated. Mazda still makes the RX-7 but it is no longer sold in the US (after 1996).

With the introduction of the RX-8, Mazda introduced a new generation of 13B engines called the RENESIS. IT is now available to us, and we expect 225 hp normally aspirated in aircraft service. BACK TO TOP.
FAQ's

9krpmrx8 08-23-2013 02:11 PM

Yeah, I don't imagine there are a ton of planes flying around with Renesis engines in them. I know I would never get in a Mazda rotary powered air plane.

Razz1 08-23-2013 02:16 PM

I'm still sceptical about your claims and the numbers posted.

None of the members here in So Cal have had their engine replaced that I know of.

Maybe one, but there are more than 25 of us.

Of course a few have moved on, but their engines never blew.

Maybe we know how to REDLINE.

9krpmrx8 08-23-2013 02:19 PM

:lol: Are you serious?

Razz1 08-26-2013 09:07 PM

Yes, we do not have engine failures among the club members.

Jedi is one along with others.

I'm not saying there isn't a problem just skeptical.


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