Notices
Series I Trouble Shooting This is the place to learn more about or discuss any issues you're having with your RX-8

Rear sway bar bracket bolts sheared off.

Thread Tools
 
Rate Thread
 
Old Aug 17, 2013 | 10:14 PM
  #1  
GK1707's Avatar
Thread Starter
Registered
iTrader: (10)
 
Joined: Jan 2012
Posts: 1,051
Likes: 6
From: Queens, NY
Rear sway bar bracket bolts sheared off.

Searched and couldn't find any info on this here.. About a week ago while torquing down the sway bar brackets in the rear I managed to shear off the 2 upper bolts of the 4 holding down the rear sway bar bushings.
I've already bought new studs and nuts to replace them, but my main dilemma right now is how to get the old ones out. The studs look to be welded to the chassis. I was thinking trying to hammer the broken studs until the welds break (look spot welded similar to how the studs on the stock cat conv are) or drilling the studs out and inserting the new ones.
Only problem is there is limited space between the sway bar brackets and exhaust/exhaust heat shield over the muffler, can't really hammer or fit a drill there. Should I remove the entire exhaust along with the heat shield or is there an easier way that someone knows of to get these studs out?
Reply
Old Aug 26, 2013 | 12:39 PM
  #2  
viprez586's Avatar
05 RX8 Sold///05 Evo VIII
iTrader: (5)
 
Joined: Feb 2009
Posts: 457
Likes: 0
From: New Berlin, WI
That happened to one side of mine. IIRC I used an air chisel to break the spot welds, they're not welded in that strong.

Alternatively get a long chisel and hit it with a hammer.

Otherwise you may have to drop the muffler and drill them out.
Reply
Old Aug 26, 2013 | 07:17 PM
  #3  
GK1707's Avatar
Thread Starter
Registered
iTrader: (10)
 
Joined: Jan 2012
Posts: 1,051
Likes: 6
From: Queens, NY
Thanks, I havent had time but I'll try those methods when I do.
Reply
Old Aug 27, 2013 | 11:01 AM
  #4  
viprez586's Avatar
05 RX8 Sold///05 Evo VIII
iTrader: (5)
 
Joined: Feb 2009
Posts: 457
Likes: 0
From: New Berlin, WI
Yeah, or you can try a flat chisel to sneak behind the bracket and beat the snot out of it till the tack welds break.

I've seen spot welds break off too using an automatic centering punch. LOL


Good luck!
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Billy Marcial
RX-8's For Sale/Wanted
5
Mar 1, 2018 06:50 AM
WingleBeast
Series I Wheels, Tires, Brakes & Suspension
22
May 23, 2016 09:22 PM
Solidtrance
Series I Wheels, Tires, Brakes & Suspension
22
Sep 4, 2015 12:47 PM
beastman_5
RX-8's For Sale/Wanted
0
Aug 30, 2015 10:22 AM
AussieGray
RX-8's For Sale/Wanted
0
Jul 16, 2015 03:58 AM



You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -5. The time now is 06:27 PM.