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MazdaManiac 11-25-2009 10:42 PM


Originally Posted by ASH8 (Post 3330115)
OC Fans are the best for Cooling your Oil while at lights/stopped, but I have also shown opening up the rear splash shield vents (more air flow volume) has also greatly improved oil cooling at the Oil Coolers at least.

As 'madcow' reported he finds his oil is not getting Hot enough at 50 F with both his rear OC Plash Shields removed/missing.

'Twas a joke.
Obviously, fans on the oil coolers is a bad idea.

9krpmrx8 11-25-2009 11:39 PM

I agree, I wish I had the oil temp gauge installed when I modded the vents behind the coolers. If you are planning on keeping the stock coolers definitely get screens (mine were destroyed) and open up the backs of the liners. I think ideally two aftermarket coolers (Long, Fluidyne, or Setrab) and 5/8" hose with a Mocal thermostat is the way to go.

For coolant I think the Pettit setup is the best I have seen.

ASH8 11-26-2009 12:00 AM


Originally Posted by MazdaManiac (Post 3330292)
'Twas a joke.
Obviously, fans on the oil coolers is a bad idea.

Terrible Idea!

longpath 07-12-2010 09:28 AM

I'm looking for a way to keep oil temperatures under control under a very specific worst case scenario - After at least an hour (and sometimes more than 3) of highway driving in 98F/37C or greater ambient temperatures, needing to be able to idle the car with the air conditioner running for ten to twenty minutes or more. For that reason, I'd considered installing oil cooler fans; but the Fluid kit isn't available any longer and I haven't been able to find out what diameter those fans were. I do think I will try opening up the fender vents; but I'd like to know what other options exist to keep temperatures under control under this particular scenario. I've switched to Evan waterless coolant, which was helpful when the coolant temperature spiked to 243F/117C; but, I am concerned that oil temperatures must be dangerously high. Popping the bonnet seems to help once the car is parked. Does anyone have any other recommendations?

mdw1000 07-12-2010 09:42 AM

Do you have an MT or an AT? A second oil cooler helps oil temps on an AT.

Rote8 07-12-2010 10:55 AM


Originally Posted by MazdaManiac (Post 2514905)

How about NO thermostat? Tried that. No dice.

You suggested you had tried running without a thermostat; is it possible that the RX8 has too much coolant speed without a thermostat?
:SHOCKED:

A test for you over in "The Phoenix":
Take a stock thermostat, gut it where you only have the flat, "washer" part left, using that "restricter plate" in place of a thermostat will limit the speed of the coolant and hopefully give the radiator more time to cool the flow.

Possibly try even smaller holes in the washer, if the "washer" in place of the thermostat improves the temps.


429 Fords needed this trick many years ago, they would overheat without a thermostat.

:beer05:

longpath 07-15-2010 09:58 PM


Originally Posted by mdw1000 (Post 3631713)
Do you have an MT or an AT? A second oil cooler helps oil temps on an AT.

I have a 2004 MT. I am planning on making Ash8's suggested modification to incrase air flow through the oil coolers. I'm already using Evans waterless coolant, which I am convinced was helpful in not breaking the engine when the temperature spiked to 243F.

longpath 07-17-2010 10:03 AM


Originally Posted by longpath (Post 3631705)
I'm looking for a way to keep oil temperatures under control under a very specific worst case scenario - After at least an hour (and sometimes more than 3) of highway driving in 98F/37C or greater ambient temperatures, needing to be able to idle the car with the air conditioner running for ten to twenty minutes or more. For that reason, I'd considered installing oil cooler fans; but the Fluid kit isn't available any longer and I haven't been able to find out what diameter those fans were. I do think I will try opening up the fender vents; but I'd like to know what other options exist to keep temperatures under control under this particular scenario. I've switched to Evan waterless coolant, which was helpful when the coolant temperature spiked to 243F/117C; but, I am concerned that oil temperatures must be dangerously high. Popping the bonnet seems to help once the car is parked. Does anyone have any other recommendations?


Originally Posted by mdw1000 (Post 3631713)
Do you have an MT or an AT? A second oil cooler helps oil temps on an AT.


Originally Posted by longpath (Post 3636836)
I have a 2004 MT. I am planning on making Ash8's suggested modification to incrase air flow through the oil coolers. I'm already using Evans waterless coolant, which I am convinced was helpful in not breaking the engine when the temperature spiked to 243F.

I did some more testing this morning. The first thing I checked was to see if my coolant levels were low. They were actually a bit high; but I haven't figured out how to get the excess out.

I then checked to see if increasing the revs to 3000 rpm might improve the situation (I was thinking that the coolant pump might not flow adequately at idle). That made the situation worse even though I had the hood up, causing a spike to 245F (air temperature was 79F). I turned on the heater full blast to get the temps down (the vent temperature hit 136F before the digital thermometer I have stuffed in the AC vent became unreadable). The in-dash gauge was definitely moving; but I was mainly paying attention to the numbers from my ScanGauge II. When I let the revs drop to idle with the heater on, the temperature dropped to 210, so I was able to close the hood, and then take the car around the block, further dropping the temperature.

I'm wondering if the 2004 vintage thermostat might not be fully opening. It's an elusive problem. I don't know if the problem has been there all along that I just didn't happen to trigger or is something new.

The radiator, overflow bottle, coolant pump, and thermostat are all original. I am not sure if the hoses are all original or not, though none show signs of leakage. My only cooling system modification is Evans NPG+ coolant.

Razz1 07-17-2010 12:00 PM

Have you tried grabbing the fan and trying to spin it?

If you can move it easily the fan is hot.

Even though you see the fan working doesn't mean it is spinng fast enough.

longpath 07-18-2010 07:19 PM


Originally Posted by Razz1 (Post 3638711)
Have you tried grabbing the fan and trying to spin it?

If you can move it easily the fan is hot.

Even though you see the fan working doesn't mean it is spinng fast enough.

I think you've probably hit the nail on the head. I'll be inspecting the fans as soon as I can because I think they showing their age. They don't seem as loud as I remember them being when the car was new.

ASH8 07-18-2010 07:54 PM


Originally Posted by Razz1 (Post 3638711)
Have you tried grabbing the fan and trying to spin it?

If you can move it easily the fan is hot.

Even though you see the fan working doesn't mean it is spinng fast enough.

Razz, I think you Definitely Hit the Nail on the head with your advice...;)

Many of these Overheating or Hot engines, or poor Air Cons are due to the fan motors themselves..not sure if they are "wearing out", but they appear to be slowing down.

Ask oneself WHY did Mazda change the Fan Motors in the Series 2 RX-8's, the two Fan Blades are the same, the fan shroud has changed to accommodate the 2 new motors...??

So, You could upgrade with 2 new motors and shroud.??

N3R1-15-150 Motor (2) $59.00 each.
N3R1-15-210A Shroud (1) $92.00
D201-15-T52 Nuts (6) $1.18 each
Or
N3R1-15-025A Fan Set Complete with Blades, Nuts, Motors and Shroud. $366.00

nycgps 07-18-2010 08:00 PM


Originally Posted by ASH8 (Post 3639648)
Razz, I think you Definitely Hit the Nail on the head with your advice...;)

Many of these Overheating or Hot engines, or poor Air Cons are due to the fan motors themselves..not sure if they are "wearing out", but they appear to be slowing down.

Ask oneself WHY did Mazda change the Fan Motors in the Series 2 RX-8's, the two Fan Blades are the same, the fan shroud has changed to accommodate the 2 new motors...??

So, You could upgrade with 2 new motors and shroud.??

N3R1-15-150 Motor (2) $59.00 each.
N3R1-15-210A Shroud (1) $92.00
D201-15-T52 Nuts (6) $1.18 each
Or
N3R1-15-025A Fan Set Complete with Blades, Nuts, Motors and Shroud. $366.00

I replaced Motor #2 once. not because its dead or anything. cuz I turn it with my hand once and it felt like something is "clicking" inside.

hmm, new fan shroud? it might seal a bit better? did an of the cooling passage changed for S2? I never looked at it (like tube goes to ECU, battery box)

nycgps 07-18-2010 08:06 PM

wait a minute, you said you're using NPG+ coolant ?

if so, your temperature will usually be higher than using EG coolant. thats because PG based coolant like NPG+ absorbs more heat than usual.

longpath 07-19-2010 05:01 AM


Originally Posted by nycgps (Post 3639660)
wait a minute, you said you're using NPG+ coolant ?

if so, your temperature will usually be higher than using EG coolant. thats because PG based coolant like NPG+ absorbs more heat than usual.

NPG+ does run warmer; but only about 5F warmer. It's enough that the heater is a little more inviting in Winter; but not enough to cause coolant temperature spikes of 243F-245F.


Originally Posted by ASH8 (Post 3639648)
Razz, I think you Definitely Hit the Nail on the head with your advice...;)

Many of these Overheating or Hot engines, or poor Air Cons are due to the fan motors themselves..not sure if they are "wearing out", but they appear to be slowing down.

Ask oneself WHY did Mazda change the Fan Motors in the Series 2 RX-8's, the two Fan Blades are the same, the fan shroud has changed to accommodate the 2 new motors...??

So, You could upgrade with 2 new motors and shroud.??

N3R1-15-150 Motor (2) $59.00 each.
N3R1-15-210A Shroud (1) $92.00
D201-15-T52 Nuts (6) $1.18 each
Or
N3R1-15-025A Fan Set Complete with Blades, Nuts, Motors and Shroud. $366.00

Thank you! If the fan motors, electrical circuits, fuses, and air pathway all seem good, then I will probably go with that upgrade to the S2 fan motor and shroud.

lflood 07-25-2012 08:20 PM

replacing fan shroud
 
Can you guys tell me the easiest way to change the fan shroud. maybe not the easiest but just how to?

THanks!

DarkBrew 07-25-2012 09:00 PM

Thread resurrection! I often wonder what happens to these guys... was this ever resolved?

Iflood,
Have not done it but understand from WCS who has done it... there is no easy way...
Must drain and pull radiator.

Must do this myself soon as I end up running the fans a lot with the lower turn-on temperatures I have programmed into the ECU

BTW, in 37C weather, stop-and-go traffic, AC on the coolant temps (50% standard antifreeze) never got over 95C

nycgps 07-25-2012 10:48 PM


Originally Posted by lflood (Post 4315158)
Can you guys tell me the easiest way to change the fan shroud. maybe not the easiest but just how to?

THanks!

easiest way is to drop your radiator from the bottom.

sad but true.

Afterall, <----------- this dude is the dude who created the original Radiator DIY thread :lol: Yeah, he knows how to swap a rad. lol

Dennis Woo 09-27-2012 03:03 AM

2 Attachment(s)
Attachment 289074
Stock coolant temperature gauge

Let me start off by telling you that our stock coolant temperature gauge(meter) on our dashboard is a dummy gauge.
It is not accurate and it only moves once your engine starts to overheat and by that time it maybe too late.


So how do we then get an accurate reading?

Well, you have 2 options:

http://www.lohen.co.uk/shop/prodimag...hite_small.jpghttp://www.good-win-racing.com/miata...ems/11816m.jpg
1) Install aftermarket coolant or water temperature gauge

or

http://www.itrademall.com/47-114-lar...diagnostic.jpg
2) Run an app on your Android Smartphone paired with a ELM327 OBD-II Bluetooth Dongle.
- For those using iPhone, you cannot use the Bluetooth dongle but instead get the Wi-Fi version.
- For more info please see this posting - Bluetooth ELM327 OBD2 Diagnostic Scanner


At what temperature range would be considered as normal and what would be considered as overheating?

Attachment 289075

At idle, the range that is considered normal is anywhere between 90 to 98 Celsius (+- 2 depending on ambient air temperature and air flow).

When the car is moving or cruising at highway speed, the in coming air flow will help cool the radiator down further and you should see your coolant temperature hover between the 88 to 94 Celsius range.

What constitutes as overheating is when you see your coolant temperature go past the 100 Celsius mark and starts to climb higher and higher. You should start to panic when it hits the 110 Celsius mark as you are heading toward the danger zone.

When would overheating normally occur?

Typically, there are 2 (or more) situations where you might encounter some overheating issues.

They are:
1) During slow speed or caught in a bumper to bumper traffic jam on a super hot day (34 Celsius and above).
2) After 1 or 2 hot laps at the race track (track days)

Dennis Woo 09-27-2012 03:07 AM

1 Attachment(s)
Overheating Scenario 1: Happens only during traffic jam or long period of remaining idle on a hot day

This condition is common with old or high mileage cars. The overheating only occurs during traffic jam on a hot day.

Symptoms:
- The car's air conditioning suddenly no longer blowing cold air.

Possible cause(s):
- Faulty radiator fan motor(s) that could have stopped working completely or is still spinning but at a much slower speed that before.
- Faulty wiring to the fan motors
- Faulty thermostat
- Leakage somewhere in the cooling system (radiator, water pump)

Solution(s):
There is a high chance that the main cause of overheating in this scenario is a faulty radiator fan motor or the wiring issue of the fan motor(s). So get it replaced as soon as possible.


Overheating Scenario 2: After prolonged or sustained high RPM driving (Driving the car hard)

This scenario happens typically when you are driving your car hard especially after a couple of hot laps at the race track during track days. Then when you back off the accelerator or slow down during the cool down lap, the coolant temperature starts to drops back down.

Symptoms:
- The aftermarket water/coolant temperature gauge indicates a sudden spike in temperature every time you gun the throttle to shift at high RPM

Possible cause(s):
The stock RX-8 water pump impeller fins were not designed for prolonged or sustained high RPM driving. What happens during high RPM driving is that the stock water pump impeller fins is turning so fast until it starts to churn the water and caused bubbles (the term is called Cavitation) and this causes havoc to the cooling system as we do not want air bubbles (air pockets) on the surface of the metal as this will cause hot spots in the engine as well.

Solution
Replace the stock water pump with Mazmart Water Pump and also replace the stock thermostat with Mazmart's lower temperature thermostat which opens up sooner at 76 Celsius.

Attachment 289073

Dennis Woo 09-27-2012 03:11 AM

DEI Radiator Relief + Distilled Water + Coolant
 
1 Attachment(s)
DEI Radiator Relief + Distilled Water + Coolant

Attachment 289072

DEI Radiator Relief is an additive and not a coolant(anti-freeze). It is an add-on that will help make your coolant more efficient in drawing away heat as much as possible from the engine block.

The best combination so far is 3 bottles of DEI Radiator Relief + Distilled Water + 3 bottles of coolant (best to use red or blue color type).

https://i226.photobucket.com/albums/...f4_Web_150.jpg

Read my review about DEI Radiator Relief at the following posting.
DEI Radiator Relief really works

9krpmrx8 09-27-2012 10:16 AM

If you put that crap in and it worked it was only because you needed a coolant change anyway. And adding the Mazmart pump MAY only help at high RPM and that it is, I have seen no benefit from my Mazmart pump or Thermostat.

The best cooling mods you can buy are a good radiator and good high cfm fans. But for 99% of owners a PROPERLY WORKING oem setup is ideal.

longpath 09-27-2012 11:10 AM


Originally Posted by 9krpmrx8 (Post 4356642)
If you put that crap in and it worked it was only because you needed a coolant change anyway. And adding the Mazmart pump MAY only help at high RPM and that it is, I have seen no benefit from my Mazmart pump or Thermostat.

The best cooling mods you can buy are a good radiator and good high cfm fans. But for 99% of owners a PROPERLY WORKING oem setup is ideal.

Which fans would you suggest for high cfm? I am not convinced that my original OEM fans are, in fact, in good working order; but I only see issues when the AC is running on hot days (indeed, I verified this Summer that just turning off the AC and sweating it out was enough to bring down temperatures when idling or trundling along in slow traffic).

I am considering swapping the OEM radiator as well; but have't made up my mind yet. I need to run something past Charles at BHR first.

9krpmrx8 09-27-2012 11:34 AM

I have this setup. This is just an example, I got mine for much cheaper.

Flex-A-Lite FAL-220 Dual 12 inch Puller Auto Electric Fans 2500CFM


They also make a 420 that flows even more, Hoss-05 has that setup

http://www.flex-a-lite.com/auto/html...ro-puller.html

FLCL 11-21-2012 01:31 PM

overheating a lil
 
So someone said if you have overheating to post cause he/she would like to know, so here goes:

OEM Radiator broke - Replaced with all aluminum (BHR) radiator
Went ahead and replaced the water pump, thermostat, thermostat housing, & any gaskets associated, since I was right there anyway.

Ambient temperatures of 40°F up to 80°F I will start to overheat ONLY when:
A) Bumper to bumper traffic for 7+ mins
B) Sitting idle (after normal temp reached) for 13+ mins

No other time have I yet to see the dash temp gauge go higher than normal (normal being slightly left of the middle).

I live in GA so it does not get into the triple digits like whoever from New Mexico or the Texas person.

I am 90% sure if I replace the following items my problem will go away:
1) Replace water pump with the Mazsport one i suppose (the new one was OEM from like autozone lol)
2) Replace the thermostat with the one that opens at 180°
3) use something other than 50/50 radiator fluid, or with it
4) driver side oil cooler (many of the fins are clogged with concrete.....wtf...ya concrete, I drove through powder concrete that was coating the road, looked like road until I drove through it......)

Anyone's thoughts would be beneficial.

Thanks!

71K miles, original engine...that I know of (4th owner)

Fan fuse was blown, changed it out and now no overheating issues.

9krpmrx8 11-21-2012 02:16 PM

Mazsport is out of business, I think you mean Mazmart and if your pump is new I doubt that is the issue. You do you know you have cooling fans right? have you checked them to make sure they are working properly? Did you properly bleed the cooling systems as per the FSM?

http://foxed.ca/rx7manual/2003mazdar..._S01_0165.html

Rote8 11-21-2012 07:29 PM


Originally Posted by Razz1 (Post 3638711)
Have you tried grabbing the fan and trying to spin it?

If you can move it easily the fan is hot.

Even though you see the fan working doesn't mean it is spinng fast enough.

Um, bad idea, the fan may come on at any time, regardless of the car key's position.

kevinande 11-21-2012 08:36 PM


Originally Posted by Rote8 (Post 4386285)
Um, bad idea, the fan may come on at any time, regardless of the car key's position.

Disconnect the battery.

Stackhouse 07-04-2013 12:35 PM

Overheating?
Try this: impending engine failure due to low compression. Lower compression alters the way the fuel burns in ways the computer cannot correct. This is similar to overly rich mixture but has to do with the compression instead of the mixture.
Check the compression. Complain bitterly to the dealer about heat and potential engine failure. Check your warranty!
This is what happened to me, and how the dealer explained it. Failure at 71k, 104 months = $5200. Corporate HQ "sincerely apologetic"?!

longpath 09-07-2014 03:43 PM


Originally Posted by Razz1 (Post 3638711)
Have you tried grabbing the fan and trying to spin it?

If you can move it easily the fan is hot.

Even though you see the fan working doesn't mean it is spinng fast enough.


Originally Posted by ASH8 (Post 3639648)
Razz, I think you Definitely Hit the Nail on the head with your advice...;)

Many of these Overheating or Hot engines, or poor Air Cons are due to the fan motors themselves..not sure if they are "wearing out", but they appear to be slowing down.

Ask oneself WHY did Mazda change the Fan Motors in the Series 2 RX-8's, the two Fan Blades are the same, the fan shroud has changed to accommodate the 2 new motors...??

So, You could upgrade with 2 new motors and shroud.??

N3R1-15-150 Motor (2) $59.00 each.
N3R1-15-210A Shroud (1) $92.00
D201-15-T52 Nuts (6) $1.18 each
Or
N3R1-15-025A Fan Set Complete with Blades, Nuts, Motors and Shroud. $366.00


Originally Posted by nycgps (Post 3639655)
I replaced Motor #2 once. not because its dead or anything. cuz I turn it with my hand once and it felt like something is "clicking" inside.

hmm, new fan shroud? it might seal a bit better? did an of the cooling passage changed for S2? I never looked at it (like tube goes to ECU, battery box)


Originally Posted by DarkBrew (Post 4315185)
Thread resurrection! I often wonder what happens to these guys... was this ever resolved?

Iflood,
Have not done it but understand from WCS who has done it... there is no easy way...
Must drain and pull radiator.

Must do this myself soon as I end up running the fans a lot with the lower turn-on temperatures I have programmed into the ECU

BTW, in 37C weather, stop-and-go traffic, AC on the coolant temps (50% standard antifreeze) never got over 95C

It turned out that one of my fans had failed, which is why I was fine if the car could maintain 25mph or better. When the defective fan was replaced, I also had the BHR radiator and silicone hoses installed. Ironically, 2-3 weeks later, the OEM coolant pump let go (started leaking around the coolant drive shaft connected to the pulley). This was replaced with a REmedy pump. At this point, the only wildcard is the 10 year old thermostat, which seems to take a while to open such that there is a lag in responding to changes in coolant temperatures. I am still using Evans Waterless NPG+. At this point, I'm no longer facing overheating.

Dlanc 10-24-2014 06:10 PM

04 Rx8 man trans w/140k miles. about two months i replaced the cooling fan, engine was running hot. it has been running GREAT for weeks at about 800-1000 miles a week (yeah a lot). about 3 days ago i noticed that familiar "radiator smell" so i've been paying close attention to the temp gauge and the water. today i stopped on the way home and heard the radiator gurgling checked it out to find the gurgling was from the cap and drain hose, the gauge still showed normal temp (2 tics to the left of center). on my way home (as i paid very close attention to the gauge) the engine started to sound "funny above 4k RPM so i immediately pulled over and checked under the hood and under the car. i checked the oil and it was SCREAMING HOT!!!! i let the car cool down and checked the water - THE RADIATOR WAS EMPTY..?
I don't think the gauge is faulty; it moves from dead cold to normal temp as it has for years and when i had the cooling fan issues it moved to the right past the center
i think it may be the thermostat or possible the water pump..??? Has anyone had similar issues? please help

dannobre 10-24-2014 07:06 PM

Check the nipple on the top of the rad...they tend to break off ( plastic tanks)

Otherwise it could be a rad leak, hose, heater hose, water pump...etc

Dlanc 10-24-2014 07:17 PM

I should of included i replaced the radiator when i replaced the cooling fan

dannobre 10-24-2014 07:22 PM

Did you see any leaked coolant anywhere in the engine compartment?

It usually takes a while for the water pump to piss out a lot of water so check the hoses.

There is a metal union on the top rad hose....there are 2 clamps there

Did the drain fall out of the rad?

Heater hose?


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