Notices
Series I Tech Garage The place to discuss anything technical about the RX-8 that doesn't fit into any of the categories below.

Cat replaced, not happy.

Thread Tools
 
Rate Thread
 
Old Sep 13, 2012 | 04:49 PM
  #126  
TeamRX8's Avatar
Registered
iTrader: (25)
 
Joined: Apr 2005
Posts: 26,933
Likes: 2,139
Originally Posted by Bladecutter
Nothing to worry about, honestly.

BC.
You sound pretty sure of yourself ...
Reply
Old Sep 14, 2012 | 12:36 PM
  #127  
Bladecutter's Avatar
Rockie Mountain Newbie
 
Joined: Mar 2011
Posts: 1,601
Likes: 29
From: Denver, CO
There's no point telling her about bad reman units until she gets her car back, and she tells us that something's wrong with it.

Most of the time, when someone gets a reman engine, its in better condition than the engine that was pulled.

BC.
Reply
Old Sep 14, 2012 | 03:55 PM
  #128  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by Bladecutter
There's no point telling her about bad reman units until she gets her car back, and she tells us that something's wrong with it.

Most of the time, when someone gets a reman engine, its in better condition than the engine that was pulled.

BC.
Why would I get a remanufactured engine and not a new one?
Reply
Old Sep 14, 2012 | 03:56 PM
  #129  
alnielsen's Avatar
Registered
iTrader: (4)
 
Joined: Aug 2004
Posts: 12,255
Likes: 8
From: Buddhist Monastery, High Himalaya Mtns. of Tibet
There aren't any. Production of new engines ended about 6 months ago.
Most of the parts on a reman engine are new.
Reply
Old Sep 14, 2012 | 04:01 PM
  #130  
RIWWP's Avatar
Registered
iTrader: (2)
 
Joined: Oct 2007
Posts: 16,684
Likes: 267
From: Pacific Northwest
They are all remanufactured engines at this point. Back in 2004-2005, and dropping off through the years, brand new engines were possible if there weren't any remans available. As engine failures ramped up though, there were plenty of spare parts to feed the reman facility. And no more new engines are being built at all, so if there are any in the parts stream, they are vanishing fast.

Your reman will have new side seals, apex seals, corner seals, oil control rings, and coolant seals. All the little bits. There are only 8 major pieces (pic below), and some of them might be new. You will have at least 1 used part among these pieces though, where Mazda has determined that although used, it's still within specs.



The general opinion here about reman quality though is that sometimes people get engines where the re-used part may still be in specs, but the spec isn't narrow enough, and if you get one that is still 'in spec' but much more worn, it can dramatically decrease engine life.

It's a study of averages however. There are exceptions in both directions (fantastic as well as dead on arrival). You shouldn't have anything to worry about however. Given your mileage, it is likely that your reman will last longer than your original engine.
Reply
Old Sep 14, 2012 | 05:37 PM
  #131  
Bladecutter's Avatar
Rockie Mountain Newbie
 
Joined: Mar 2011
Posts: 1,601
Likes: 29
From: Denver, CO
Originally Posted by alnielsen
There aren't any. Production of new engines ended about 6 months ago.
Most of the parts on a reman engine are new.
And that's Series 2 engines.
Production of complete Series 1 engines ended how many years ago?

BC.
Reply
Old Sep 14, 2012 | 06:14 PM
  #132  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
you could always pay a builder to give you a new engine.
Reply
Old Sep 15, 2012 | 12:11 AM
  #133  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by alnielsen
There aren't any. Production of new engines ended about 6 months ago.
Most of the parts on a reman engine are new.
Oh ok thanks
Reply
Old Sep 15, 2012 | 12:13 AM
  #134  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by RIWWP
They are all remanufactured engines at this point. Back in 2004-2005, and dropping off through the years, brand new engines were possible if there weren't any remans available. As engine failures ramped up though, there were plenty of spare parts to feed the reman facility. And no more new engines are being built at all, so if there are any in the parts stream, they are vanishing fast.

Your reman will have new side seals, apex seals, corner seals, oil control rings, and coolant seals. All the little bits. There are only 8 major pieces (pic below), and some of them might be new. You will have at least 1 used part among these pieces though, where Mazda has determined that although used, it's still within specs.



The general opinion here about reman quality though is that sometimes people get engines where the re-used part may still be in specs, but the spec isn't narrow enough, and if you get one that is still 'in spec' but much more worn, it can dramatically decrease engine life.

It's a study of averages however. There are exceptions in both directions (fantastic as well as dead on arrival). You shouldn't have anything to worry about however. Given your mileage, it is likely that your reman will last longer than your original engine.
Gotcha. Thank you, you are a book full of knowledge and very helpful!
Reply
Old Sep 15, 2012 | 12:24 AM
  #135  
djfa's Avatar
Registered
iTrader: (3)
 
Joined: Nov 2009
Posts: 274
Likes: 0
From: Montreal, QC
You know Clarissa the only reason im confident owning the rx8 is that the people on this forum have so much knowledge about the car and there isnt a single issue that hasnt been addressed. With all the problems I had with my 8, I always came here first for advice and everyone here was spot on. They know the car better than the dealer.

Cheers to everyone
Reply
Old Sep 15, 2012 | 11:00 AM
  #136  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by djfa
You know Clarissa the only reason im confident owning the rx8 is that the people on this forum have so much knowledge about the car and there isnt a single issue that hasnt been addressed. With all the problems I had with my 8, I always came here first for advice and everyone here was spot on. They know the car better than the dealer.

Cheers to everyone
I feel the same way. I know quite a bit about this confusing car now that I joined rx8club.com. The people on here are an enormous help. I'm so glad to know I can just log onto here and will have confident and informative answers awaiting me in regards to anything I post.
Reply
Old Sep 15, 2012 | 12:53 PM
  #137  
nycgps's Avatar
Out of NYC
iTrader: (1)
 
Joined: Jun 2005
Posts: 19,881
Likes: 36
From: Planet Earth
Originally Posted by RIWWP
They are all remanufactured engines at this point. Back in 2004-2005, and dropping off through the years, brand new engines were possible if there weren't any remans available. As engine failures ramped up though, there were plenty of spare parts to feed the reman facility. And no more new engines are being built at all, so if there are any in the parts stream, they are vanishing fast.

Your reman will have new side seals, apex seals, corner seals, oil control rings, and coolant seals. All the little bits. There are only 8 major pieces (pic below), and some of them might be new. You will have at least 1 used part among these pieces though, where Mazda has determined that although used, it's still within specs.



The general opinion here about reman quality though is that sometimes people get engines where the re-used part may still be in specs, but the spec isn't narrow enough, and if you get one that is still 'in spec' but much more worn, it can dramatically decrease engine life.

It's a study of averages however. There are exceptions in both directions (fantastic as well as dead on arrival). You shouldn't have anything to worry about however. Given your mileage, it is likely that your reman will last longer than your original engine.
Rotor housings are new

95% chance E-shaft will be re-used, cuz that part rarely fails.

Irons maybe 50/50. but the nitrite coating does not last forever it's only 0.02" thick and has hardness of what? 50 ? so if they re-use that, chances are even with brand new housing and small seals, the engine will not get the best compression. not to mention all the things that can go wrong during rebuild.

I just found out my FC's engine was actually a Mazda reman, and it was build wrong. missing soft plugs, wrong water seal direction, etc.

Last edited by nycgps; Sep 15, 2012 at 12:56 PM.
Reply
Old Sep 17, 2012 | 10:38 AM
  #138  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
I spoke to Mazda and they said my motor arrived Thursday. They have already taken my old one out. Today they're taking parts off my old one to put on my new one. What old parts exactly will they put on my new one?
Reply
Old Sep 18, 2012 | 07:45 AM
  #139  
RJayX-8's Avatar
Zoom-Zooom
 
Joined: Nov 2010
Posts: 305
Likes: 1
From: catonsville Md
Originally Posted by Clarissarx8
I spoke to Mazda and they said my motor arrived Thursday. They have already taken my old one out. Today they're taking parts off my old one to put on my new one. What old parts exactly will they put on my new one?
intake manifold, oil and fuel injectors, any sensors, clear plastic oil feed lines, crank pulley etc
Reply
Old Sep 18, 2012 | 08:14 AM
  #140  
RIWWP's Avatar
Registered
iTrader: (2)
 
Joined: Oct 2007
Posts: 16,684
Likes: 267
From: Pacific Northwest
add plugs, wires, coils, belts, etc...

The only things that come with the replacement block (other than the block itself) is the flywheel, water pump, oil pump, and oil pan.
Reply
Old Sep 18, 2012 | 12:00 PM
  #141  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by RIWWP
add plugs, wires, coils, belts, etc...

The only things that come with the replacement block (other than the block itself) is the flywheel, water pump, oil pump, and oil pan.
That means the reman wont make a significant difference compared to the motor i have in there now? I think what I'm trying to say is it seems they're using most of the parts from my old motor and putting them on my "new" one?
Reply
Old Sep 18, 2012 | 12:06 PM
  #142  
RIWWP's Avatar
Registered
iTrader: (2)
 
Joined: Oct 2007
Posts: 16,684
Likes: 267
From: Pacific Northwest
I admit that it's a concern I have, but I don't think it's a major concern.

All of your issues could indeed be caused by engine damage/failure/low compression, and if that is accurate, then the reman will fix those problems.

IF the problem is something else other than the engine block or engine internals, then yes, the problem will persist because they are re-using whatever parts are still failing.

If you still have the same problems after getting the car back with the reman installed, then since it was warranty work you should still complain. However, I don't think you will get ANYWHERE with the dealer at that point. I'm sending you a PM with my contact info to see if I can check out your car in person with tools and spares to figure out what it is. If the reman doesn't fix it that is.


But, I suspect that the reman will indeed solve the problem and they were either testing it wrong before or it's a different problem that isn't uncovered by compression testing (like initial coolant seal failure).

You addressed everything else already
Reply
Old Sep 18, 2012 | 02:23 PM
  #143  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Originally Posted by RIWWP
I admit that it's a concern I have, but I don't think it's a major concern.

All of your issues could indeed be caused by engine damage/failure/low compression, and if that is accurate, then the reman will fix those problems.

IF the problem is something else other than the engine block or engine internals, then yes, the problem will persist because they are re-using whatever parts are still failing.

If you still have the same problems after getting the car back with the reman installed, then since it was warranty work you should still complain. However, I don't think you will get ANYWHERE with the dealer at that point. I'm sending you a PM with my contact info to see if I can check out your car in person with tools and spares to figure out what it is. If the reman doesn't fix it that is.


But, I suspect that the reman will indeed solve the problem and they were either testing it wrong before or it's a different problem that isn't uncovered by compression testing (like initial coolant seal failure).

You addressed everything else already
I sure hope this fixes it. I want my car back. Haven't driven her in a month just about. Thanks for your contact info, I will keep you updated on her :/.
Reply
Old Sep 19, 2012 | 07:11 AM
  #144  
RJayX-8's Avatar
Zoom-Zooom
 
Joined: Nov 2010
Posts: 305
Likes: 1
From: catonsville Md
Originally Posted by Clarissarx8
I sure hope this fixes it. I want my car back. Haven't driven her in a month just about. Thanks for your contact info, I will keep you updated on her :/.
Im pretty sure this will fix the problem, and since now they installed the motor under warranty they are now liable for getting it running correctly trust me I had got stuck with a problem car that originally should not have been warranty but turned into warranty cuz they didn't want to listen so we got stuck fixing pretty much everything that was wrong with the car i mean everything.

Riwwp chances are the dealer wont allow anyone that isn't a factory rep or factory field tech do anything with the car, techs at dealers have to follow the manufactures procedures when diagnosing any vehicle that is still covered under warranty,
Reply
Old Sep 19, 2012 | 07:25 AM
  #145  
RIWWP's Avatar
Registered
iTrader: (2)
 
Joined: Oct 2007
Posts: 16,684
Likes: 267
From: Pacific Northwest
Not always true. It is true in theory, but has been proven false too many times.
Reply
Old Sep 19, 2012 | 02:35 PM
  #146  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Mazda said my car is ready. Happy I will have her back but also worried problem isn't fixed. Anything I should look for or ask them when I pick her up tonight?
Reply
Old Sep 19, 2012 | 02:47 PM
  #147  
Clarissarx8's Avatar
Thread Starter
Registered
 
Joined: Jun 2012
Posts: 94
Likes: 0
Ok spoke to them again and they said the two trailing plugs they put in my car stopped it from getting hot. Apparently those two plugs are going to cost me $210! Wtf?!
Reply
Old Sep 19, 2012 | 03:29 PM
  #148  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
the trailing plugs prevent self ignition of fuel and/or detonation from leftover fuel the leading plugs didn't blow up.

I thought you put new plugs and coils in the engine before you gave them the car?

Last edited by shadycrew31; Sep 19, 2012 at 03:32 PM.
Reply
Old Sep 19, 2012 | 04:03 PM
  #149  
RIWWP's Avatar
Registered
iTrader: (2)
 
Joined: Oct 2007
Posts: 16,684
Likes: 267
From: Pacific Northwest
So you put in plugs that they disagreed with, then they put in plugs of their own that they insist are OEM, and are now trying to charge you because the plugs they put in are "stopping it from getting hot"?????

What a complete load of BS. Even the description doesn't make any sense even if the plugs were wrong, which if they are it's the dealer's fault! Tell them to either put in the plugs you had in there to begin with (which were new) or leave the ones they put in and give you your car back. Do not let them charge you for that!

Let us know how it is when you get it back and if it's still giving you problems, let me know and I'll coordinate with you getting down to check it out in person.



*I'm seriously shaking my head in disgust at that dealer*
Reply
Old Sep 19, 2012 | 04:21 PM
  #150  
shadycrew31's Avatar
WENTGERMAN
iTrader: (6)
 
Joined: Apr 2008
Posts: 5,806
Likes: 31
From: Burbs,PA
I don't understand what stopping it from getting hot means?

I feel like going in there and slapping every single tech and manager upside the head.
Reply


You have already rated this thread Rating: Thread Rating: 0 votes,  average.


All times are GMT -5. The time now is 08:47 PM.