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DIY: Clutch pedal bracket removal and fix

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Old Sep 22, 2009 | 08:06 AM
  #51  
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JB Weld is fine for some static parts, but I would not trust it to a part that undergoes multi-dimensional stress. A true metallic weld and/or bracket augmentation is the answer here.
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Old Oct 17, 2009 | 09:40 PM
  #52  
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still squeaking really loud

So I have greased everything possible near the clutch on the inside and yet it is still squeaky. In fact it is squeaking and becoming harder and harder to push in, and the noise is actually louder under the hood, alot louder under the hood then in the car. Ideas?
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Old Oct 18, 2009 | 01:04 AM
  #53  
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Haha, I guess, that makes sense yeah. I just hate the awkward position you put yourself into when even looking at the pedal.

I'll get this done for sure, especially since I just put in my new Spec clutch. God it's different, but I can still feel side to side wobble. Pressure is a LOT lighter compared to the stock piece, but I'll be putting in my ss clutch line soon, better get that pedal ready I suppose.
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Old Oct 30, 2009 | 03:09 PM
  #54  
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Sweet just reenforced my pedal today. My car has just over 55K miles on it now and the bracket itself looked new

Saw the shitty spot welds and decided to get it rewelded anyway. $15. Took less than an hour overall.
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Old Oct 30, 2009 | 04:47 PM
  #55  
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Welding is good but the bracket is too. As well as providing lateral support, it does secure the backplate to the firewall. As I used to hear all the time in the construction industry... "that ain't goin' anywhere."
Attached Thumbnails DIY: Clutch pedal bracket removal and fix-clutch-pedal-after.jpg  
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Old Oct 30, 2009 | 07:16 PM
  #56  
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Yeah Ill pick up your bracket when i get around to it; this was more of a peace of mind fix for the next few months until then haha
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Old Nov 12, 2009 | 06:34 PM
  #57  
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Holy hell, haven't even known anyone posted in here since last time (haven't been getting any notifications). Soon I will be getting a bracket just to be on the safe side, but I have no idea if my brackets gonna be junk soon since the spring is starting to slice through the bracket. I hope everyone else catches it before it starts to tear.
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Old Nov 18, 2009 | 12:31 PM
  #58  
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I'm beginning to get a creaking noise when I push down on the clutch.

Did some research and read up on the bracket coming loose and breaking apart at the bolt, I want to make sure, the failure point in the bracket is where the 90degree connection happens with the firewall, correct?

I've inspected the bracket assembly visually and see no signs of weakening. Investigating further I see movement in the little light blue plastic ring between the spring and the bracket, the movement corresponds to the creaking I'm hearing everytime I press the clutch pedal.

Is there another way to fix/replace this plastic bushing? It seems to be coming loose on the side furthest away from the brake pedal.
Can someone post a pic of the method described below?
A plastic bushing use to separate a spring and two very thin plates of metal isn't a very smart choice by Mazda is it?


Originally Posted by MelloYello
Here is a picture of the little plastic bushing breaking from the pressure of the clutch pedal spring. It will begin to 'carve' the metal surrounding the spring. The simplest way to fix this is to weld a 14/ steel washer to the inside of the spring on both sides. It will not get through that. Make sure to grease it well because if not it will squeak.

Attachment 137172
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Old Nov 25, 2009 | 02:33 PM
  #59  
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I'd weld it until you can get a bracket for safety reason's, and use the washer method for the spring and have someone weld it on if you can't do it yourself. Remember, you might not be able to see anything sometimes, but if it's a fracture line it will be hard to see even if your looking at it close. I wish someone would just redesign the whole assembly, since mazda and the gov aren't going to probably do anything.
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Old Nov 28, 2009 | 11:50 AM
  #60  
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So anyone around to help me out with a tip or two? I am attempting to take out my clutch assembly, and have removed the 3 metal nuts and 1 plastic nut. However, the nut behind the wrenchs can't seem to actually remove the assembly from the firewall.

I am yanking it, wiggling it, finessing it, pleading, cursing, insulting, praying, and it won't move more than ~1/4in off the firewall. It's acting like I have a nut that I missed, but got all 4 that everyone shows in the pics, instructions, etc...

It seems like it might be hanging up on the threading of the bolt that the plastic nut goes onto, since it pivots around that bolt a bit.

Hoping someone has a tip on this. Going back out to try conjoling it...

Edit:
Conjoling worked!

Last edited by RIWWP; Nov 28, 2009 at 11:55 AM.
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Old Jan 5, 2010 | 07:57 AM
  #61  
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Just to add to this DIY, be careful not to drop one of the nuts back behind the footrest on the left side of the floor board. Its just 2 more nuts to undo and replace. :\
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Old Jan 5, 2010 | 08:54 AM
  #62  
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As well as providing a bit more working room, another good reason to dismount the footrest prior to removing/replacing the clutch pedal.

Originally Posted by monstermatt
Just to add to this DIY, be careful not to drop one of the nuts back behind the footrest on the left side of the floor board. Its just 2 more nuts to undo and replace. :\
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Old Jan 19, 2010 | 12:09 AM
  #63  
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Now it looks like, that I have the same problem with the clutch pedal.

Thank you the pictures and the instructions! It's a very big help for me!
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Old Feb 1, 2010 | 04:09 PM
  #64  
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Your welcomed.
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Old Feb 14, 2010 | 03:25 AM
  #65  
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OK

Yeah same thing happened to me brotha, the replacement bracket was like 80 bucks but very simple to install...
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Old Apr 24, 2010 | 03:52 PM
  #66  
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Originally Posted by syntheticdarkness
Now picture 12 is a little more difficult and you will need an extension to get to it. When done take assembly out.
What tool or extension will get this off? Nothing I've tried works.
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Old Apr 25, 2010 | 12:28 PM
  #67  
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If it's broken you'll have to use a deep well socket, and extension so you can try using the socket like a finger to push the broken part away from the nut, or you can try using something else to move it away until you get the nut off.
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Old Apr 25, 2010 | 09:03 PM
  #68  
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Thanks, synth. It wasn't broken, and I used a crow's foot to get it off. :D
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Old Jun 20, 2010 | 05:03 PM
  #69  
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Help! DID I missing something now the car won't start
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Old Jun 20, 2010 | 05:30 PM
  #70  
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Adjust your starter switch on the tab.
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Old Jun 20, 2010 | 05:34 PM
  #71  
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Where the grey plunger is, and also where the metal tab with the green button that meets the grey plunger. Don't mind the arrows.

https://www.rx8club.com/attachment.p...8&d=1238538317
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Old Jun 20, 2010 | 05:40 PM
  #72  
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It was the grey plunger just pulled it out.
Thanks, great DIY.
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Old Jun 20, 2010 | 05:45 PM
  #73  
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I'm glad it all worked out.

Your welcomed.
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Old Jul 21, 2010 | 03:09 PM
  #74  
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Has the clutch bracket been upgraded over the years or in the Series II to get rid of this problem on newer models?
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Old Jul 21, 2010 | 06:21 PM
  #75  
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^ unfortunately no.
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