OEM All Weather Floor Mats
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Picked up OEM AW Mats when i went to the dealer to pick up FL-22 coolant. I just want my car back, break it in and enjoy it already damn it!!!! :crying::crying::crying::crying::crying:
Attachment 218107 I do like the little rotors in the mats! |
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The wait is legitimately killing me. Don't know the status more than" still working". Should be here by end of this week... i hope :/ So far, i am prepared for its return and stocked up on some oil :) Plan on changing it out 5 times within about 3k miles mainly because of how much bearing material was found at the bottom of the oil pan and in the old oil filter. Yup there was a ridiculous amount lol
Attachment 218034 |
FINALLY got my car back. 6-8 weeks turned into 15 weeks.....As my motto; cheap, quality, fast, you can only have two. I chose cheap and quality so this was not fast. Motor runs and idles perfectly, Doesn't fire up like a broken in motor with great compression... well because i only have 46 miles on this motor. Idles stably, No misfires, smooth ride. Only thing i noticed is, jerky access/decel when getting on and off the throttle instantly. Seems like the powertrain may need to break in the motor mounts and the engine re-learn its mapping? Maybe someone can shed some light. Rebuilder still does emphasize to stick with 5w20 with frequent oil changes etc. I was thinking for the first few k's use 10w40 GTX and then switch to a 5w40 or 0w40 not sure yet. Still need to hook up my gauges.... he was going to charge extra because he only charged for the gauge sensor install. No biggie, don't mind putting it together, although I'm still waiting on him to order in the nut/bolt for the sandwich plate adaptor.
Still need to fix my p/s, the codes that its throwing is b1342 and b2278. Measured the torque sensor 3 times, and all 3 times, the terminals measured out at about 13.8 ohms within the 12-15 ohm spec. Now i need to test the EPS module/replace it. Last thing i want to deal with is changing the rack :/. Guys wish my rex luck! I do need to get a 24mm and 23mm socket to change my transmission and differential fluid. Scared to change the diff fluid in fear the seal may start to leak like others have had issues with but i don't know, still probably going to change it. Pictures of the car will come, still cosmetically rough, the ugly plasti-dip is still partially peeled. I plan on keeping it on though this winter to protect the paint as much as i can. I will pay attention to detail later when the major issues are sorted out. Will Flush the 50/50 coolant thats in there for the FL-22 soon as well! Pictures of the previous Mazda reman will come in the next week or so. Reman at 16,800 and died at 102,040. There is still one useable housing with minimal shrinkage. Edit: After the new harness, the b2278 code is not on, JUST the b1342 :/ |
Originally Posted by xKp5609x
(Post 4770225)
Really want to send it off to Chip but the 2-3 week turnaround is a bit much at this point. :(
:lol: |
Originally Posted by redcivic
(Post 4780008)
:lol:
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Update
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So over the past two days, up here in the north east Boston area, they've been over hyping this "tropical storm". I was prepared to let the car sit but Monday it was just windy until mid afternoon so i routed the gauge sensor wires. All i can say is, wow my back hurts and I'm only 21!! Routed the oil pressure and temp via the factory harness in the firewall, and the water temp via the taped oval hole next to the windshield washer as the wire would not reach the lotek gauge pod area. Got the wires there and wired them up, kind of a hassle because there were ALOT of wires, but i managed. The AEM gauges required a +12v constant, +12v Switched, Illumination, & Ground. For the 12v constant, went to AAP and did the fuse tap into the room fuse. 12v switched was the cigar lighter like everyone and the illumination i used the ashtray light. Now just waiting on my builder to install the sandwich plate and I will have all three of the gauges in!
Builder forgot to hook up the knock sensor... smh:icon_no2: Attachment 217952 Running catless :boink: Attachment 217953 Little wire braiding :icon_tup: Attachment 217954 Merged all three wires together for all three gauges Attachment 217955 How the car sits, Not sure why i took this pic because nothing changed on the exterior... yet Attachment 217956 FINALLY have the interior complete except the gauges of course! Attachment 217957 |
Rebuild 500 mile Update
So far,the engine is running strong, 500 miles and I'm loving it! Interior is all together except the oil pressure and temp gauges. Waiting for the builder to get the bolt for the sandwich plate... what else is new? Anyways, car starts up hot and cold no issues, does take about 2 seconds on a hot start sometimes, i think its because the plugs must be fouled. The engine break in is really bothering me, I'm staying under 4k rpm and 1/2 throttle for the first 1k. Then over the next 1k bring it up in the rev range. Main reason I'm doing a break in is for the bearings to wear in nicely. Otherwise the break in would be done..... Done because new OEM rotor housings and OEM Seals.
Parts Used for the rebuild:
500 Mile hot start (Ran into lowes for 5 min.) |
I just realized you put North East Boston area, I am from Southern NH and was up there visiting this past weekend. Flew into Logan (what a nightmare, LOL).
Glad the car is running good. Get that plastidip pulled off and get some more exterior pics! haha |
Originally Posted by Jazer
(Post 4781715)
I just realized you put North East Boston area, I am from Southern NH and was up there visiting this past weekend. Flew into Logan (what a nightmare, LOL).
Glad the car is running good. Get that plastidip pulled off and get some more exterior pics! haha Main reason i havent peeled off the platidip, i want to leave it on through the winter salt and snow and show off tr VR next year. Also my driver side fender has a paint blemish, needs to re painted :( |
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Originally Posted by xKp5609x
(Post 4781813)
So my first priority/priorities are tranny and diff fluid Change. Replace EPS module, never had PS but the cobb pulled the code b1342 which is the eps module. So i pulled the module last night and there was something shaking around, ill post a pic later!
Attachment 217919 |
Rotary Engine Reman Tear Down
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These will be the internals that came out of my Mazda Reman. The Reman went in sometime 2006 at 16.8k & pulled at 102k so about 85k miles and about 4 other owners.... so this poor thing was abused before me!
E-Shaft: This rear rotor bearing, came out of the rotor and i think it friction welded itself to the shaft. Attachment 217901 Attachment 217902 E-Shaft Note: Bearing is stuck on the e-shaft pretty darn well! Attachment 217903 Attachment 217904 Attachment 217905 Attachment 217906 ROTOR HOUSING (This one was where the rotor bearing pulled out and stuck itself on the shaft. Other housing is actually good condition) Attachment 217907 Holy Chipping away!! Looks Re-useable! :yelrotflm Attachment 217908 Yup.. Pretty bad! Attachment 217909 Also, Cracks on the plug hole, this is done!! Attachment 217910 Chatter Chatter Chatter Chatter! Attachment 217911 ROTORS: Attachment 217912 Attachment 217913 Attachment 217914 Attachment 217915 Attachment 217916 Attachment 217917 Attachment 217918 |
The Hunt for the EPS Problem
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These Codes were pulled from the AP.
B2278: Torque Sensor (Solved by new harness!) B1342: EPS Module. Rattling inside the module Seems it may have been impacted or something... Have a replacement on the way. Attachment 217900 |
Fluids Day
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Can you guess what was done?!
10W40 GTX Change/MT90 Transmission/75W90 GL5+ Differential Attachment 217891 Transmission Fluid was WELL overdue, About 8mm of metallic junk on the magnet... Attachment 217892 Attachment 217893 Differential Plug was heavy coated as well, not as much but still terribly overdue! Attachment 217894 Overall Review: Redline MT90 (Transmission) 75w90 (Differential): 10/10 These fluids, made a NIGHT AND DAY difference. Before there was so much transmission noise and well over a lot of powertrain noise. I knew it wasn't normal so this is why i rushed to do this asap, and boy, well overdue... The tranny fluid was like water, not slippery at all and just awful :shocking: Overall, this will probably get another fluid change at about 15-20k or even sooner just to really make sure i get what ever wasn't caught by the magnet because it was full the next time around! |
My trans/diff plugs looked the same, as did the oil, but I didnt notice much of a difference after the change.. but I do feel better now that it's done, haha.
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Originally Posted by Jazer
(Post 4782145)
My trans/diff plugs looked the same, as did the oil, but I didnt notice much of a difference after the change.. but I do feel better now that it's done, haha.
Next on my "Restoration" of this poor baby is the EPS and plugs after 1k of the break in. I've been Pre-mixing heavy and so far its doing great :D |
For the trans? Mine didn't drip out either (it did with the diff), same scenario, I just made sure to fill it to the recommended amount as I didn't want to risk overfilling.. I figured there could be a slight disruption in the car being level either from the jacks or the ground that wasn't really noticeable to the eye.. but enough that it was affecting that.
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This was my diff plug if I remember correctly, they both looked the same, lol.
I truly wondered if the trans/diff oil had ever been changed (2004 with 84kish miles when I did it). https://cimg9.ibsrv.net/gimg/www.rx8...4300e6eaa3.jpg |
Originally Posted by Jazer
(Post 4782179)
This was my diff plug if I remember correctly, they both looked the same, lol.
I truly wondered if the trans/diff oil had ever been changed (2004 with 84kish miles when I did it). https://cimg9.ibsrv.net/gimg/www.rx8...4300e6eaa3.jpg Next up... EPS. EPS module in, and will report with the results. REALLY hope it resolves it! will update tonight. |
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YES!! Finally, so i replaced the EPS Module, and viola! Boy this car just became 1000x more enjoyable! I can't wait to have somewhere or even time to drive her! Its so great to have power steering!
Attachment 217841 |
The fine details
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Just cleaned up the old "rx8" sills and re installed them! Boy this does add a certain touch to the car that i really like!
Before: Attachment 217838 After: (Yes, just used double sided tape for install) Attachment 217839 |
Nice job. I need some new sills. My driver's side is missing and my pass side is there although its curling up on the far sides ever so slightly. Looks good!
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Little Update!
Originally Posted by Jazer
(Post 4783518)
Nice job. I need some new sills. My driver's side is missing and my pass side is there although its curling up on the far sides ever so slightly. Looks good!
800 Mile Update: This car only has 800 miles, so things still need to settle in. But I've been averaging 19.5 MPG each fill up!! Premixing heavily with motel 800v. I have yet to see the 710 fill up the MOP lines maybe because it hasn't really been driven under load much since fill up! |
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So far, 1,300 Miles on new motor! Just changed the oil with some more GTX 10W-40 and a purolator filter. Will be changing plugs and FINALLY using the compression tester at 2k miles!!
Average MPG (Since ownership): 15.36 Average MPG (New Motor): 17.4 Attachment 217765 |
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Maybe im special.... maybe i have a faulty device... maybe i should have listened to 9krpm and gotten a new builder... Just a few hiccups that have me worried. Today was changing out the plugs at 1.8k miles on the new motor. While i was at it, i figured that i should put the compression tester to use! Followed the directions, threaded the transducer in the Trailing port and cranked. I believe i have a bad transducer OR controlling unit. After cranking for 4 seconds (Yes i was waiting to crank 5-7 seconds) the controller was throwing errors etc. as shown here....
Attachment 217609 Attachment 217610 What are those?!?! Do i have a defective unit?? Will contact twisted rotors! so after finessing it for a few moments, i cranked again for about 3 seconds... and BAM results... VERY disappointing results but results non the less. These numbers to me seem VERY low and yes.... failing... Could anyone provide insight? Did my engine builder screw me? or did he just do a terrible job? Front Attachment 217611 Normalized Attachment 217612 Rear Attachment 217613 Normalized Attachment 217614 Side note: In the upper RPM's when brought to redline, misfired on new plugs... not sure what that is about. Also, some power loss was felt at about 7200RPM then a very rough feeling like a spun bearing and loud humming... Could i have spun a bearing? Drove the car home... still butter smooth until about 7k RPM don't want to keep bringing it up there in case something bad will happen :/ I did reach out to my builder to see whats up with these shitty #'s because with new apex seals and housings i'd expect great numbers but maybe he reused the side seals or something? I don't know... 9krpm i should have listened to you and found a new builder..... I just hope it lasts like 40k miles when i'm out of school and can afford another builder to dissect this thing. Also, SSV DOES rattle... when it was out, i checked it and it was clean but i didn't take it out... could that be causing something? Conclusion: |
Nice work!
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Slow motion of rotor through spark plug hole. Hoping to see if i could see the apex seals, if they are new, or not.
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Yup so... mystery solved.... hate saying this but i was wrong. This builder is one to avoid for sure. DO NOT goto SMGracing in warwick ri for you 8 needs. He reused side seals and corner seals from the motor. Before the process, i asked if he used precut side seals or handcut, he said he hand cuts them. Thats not what he said this time around.... all said and done. FORGET this guy and his terrible business model. I'm not bothering with him or his services ANY longer, when the car does have serious hot start problems, i will get it rebuilt.... Maybe next time i can afford a PR build! hahaha. Oh and pictures of the finished gauges will be up soon!!
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Sucks man, I'm not glad I was right, the rotary world is full of scum bag vendors for some reason. Make sure you post up in any local rotary FB groups, etc. Sorry for the bad experience.
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Don't feel too discouraged. 2k miles after my rebuild (by a top rotary rebuild) my engine was failing according to Mazda's standards. It was at 90psi or 5.9s-6.3s per rotor face. 5k miles after the rebuild it is now at 7.1-7.3s per rotor face and over 100psi (it improved greatly as time allowed it to wear the new parts in together). IT IS NORMAL to see "lower than optimal" compression on a rebuild that utilizes used housings. Please don't give the builder a bad name yet. It takes time for the rebuild to set. Unless you are having real world performance issues, I would NOT worry about this at all. Also many builders will reuse some parts that are in good enough shape to reuse, this is also not abnormal (unless you paid for/specified otherwise).
Seriously, drive the car a few thousand miles and do the comp test again, I bet you the compression increases as the build sets. Here is a quote from my thread with my findings on my rebuild (I had used "B" housings). I tested just out of curiosity. Also to add even tho rebuild numbers will be lower than a brand new engine, it should NOT be compared to an aged/worn engine with the same numbers..
Originally Posted by Jazer
(Post 4778678)
A friend came over yesterday to do a brief tune on the 8 (Lowered fan temp for engagement/increased oil injection by 10%, etc) as well as running a compression test check up. While I have zero concerns over this engine's current health (6kish miles on it's rebuild done by Rotary Resurrection and perfect performance in the real world).. he had a tester and I was curious :)
Top photo- front rotor : 107 * 104 * 105 Normalized calculating sea level/250 RPM crank speed: 103.4 * 100.5 * 101.4 (7.4 * 7.3 * 7.3 ) Bottom photo- rear rotor : 102 * 106 * 102 Normalized calculating sea level/250 RPM crank speed: 98.5 * 102.4 * 98.5 (7.1 * 7.4 * 7.1) These are improved over the readings I was given when I purchased the car. A variation of 5.9-6.3 per rotor face (other photo attached) which was within 2k miles after rebuild. Now, after 6k miles the engine components had a bit more time to "set". These numbers are excellent considering it is a rebuild that utilized it's used housings. I had been curious to see if the numbers had improved over a longer period of time, or if they were still around the same level. Many people told me to avoid this car like the plague when I was given the original numbers and was contemplating buying it (The only people that didn't were 2 different rotary builders who explained compression numbers/rebuilds to me).. so it really must be reminded this was a rebuild that utilized "B" graded housings. Those numbers need to be considered differently.. Real world behavior is most important.. so with that said, it clearly takes longer than 2k miles for a rebuild to build optimum compression as the seals seat, etc. Glad to have a solid baseline now that it is in my ownership. This baby is going to be around for a long time. https://cimg7.ibsrv.net/gimg/www.rx8...8efda5ffaf.jpg Yesterdays readings (Again top is front rotor, bottom is rear rotor). https://cimg0.ibsrv.net/gimg/www.rx8...755fd2e90f.jpg The only numbers I had given to me prior to purchase, from the PO. He said the other rotor had basically the same readings. |
I just reread some of your build details. I see you actually have new housings.. Even still, I would give it longer to break in for optimum compression readings. A rebuild will never be the same as a brand new engine, but you do have a lot of significant brand new parts. I do hope you see improved numbers in more time. Like i said, mine took a good few thousand miles before I saw optimum compression (and for all I know its continued to improve since then, lol). Just give it some more time.
As for the misfire is it possible it's your fuel delivery? Hows the pump /filter? Also when you did the comp test, did you go WOT (pedal to the floor). I've see people forget to do that alot. This will affect your readings. |
Originally Posted by 9krpmrx8
(Post 4791930)
Sucks man, I'm not glad I was right, the rotary world is full of scum bag vendors for some reason. Make sure you post up in any local rotary FB groups, etc. Sorry for the bad experience.
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Originally Posted by Jazer
(Post 4791953)
I just reread some of your build details. I see you actually have new housings.. Even still, I would give it longer to break in for optimum compression readings. A rebuild will never be the same as a brand new engine, but you do have a lot of significant brand new parts. I do hope you see improved numbers in more time. Like i said, mine took a good few thousand miles before I saw optimum compression (and for all I know its continued to improve since then, lol). Just give it some more time.
As for the misfire is it possible it's your fuel delivery? Hows the pump /filter? Also when you did the comp test, did you go WOT (pedal to the floor). I've see people forget to do that alot. This will affect your readings. |
A properly rebuilt engine should start and have good compression from the get go. It is common for home built engines using varying degrees of used parts to get better with time but they rarely last very long in my experience and even though i have a friend with a good reputation of rebuilding Renesis engines and the fact that I have rebuilt several piston engines myself successfully, I still chose a professional builder due to the unique nature of the Renesis. And no qualified builder reuses seals.
and Jazer, 7.1-7.3 is a borderline failing engine so I'm not sure why you think those numbers are good. |
Originally Posted by 9krpmrx8
(Post 4792062)
A properly rebuilt engine should start and have good compression from the get go. It is common for home built engines using varying degrees of used parts to get better with time but they rarely last very long in my experience and even though i have a friend with a good reputation of rebuilding Renesis engines and the fact that I have rebuilt several piston engines myself successfully, I still chose a professional builder due to the unique nature of the Renesis. And no qualified builder reuses seals.
and Jazer, 7.1-7.3 is a borderline failing engine so I'm not sure why you think those numbers are good. You also can't compare a rebuild to a brand new engine. Its going to last awhile, but typically not quite as long as brand new (or a rebuild that has brand new housings even) As for the OP having used brand new housings, which I had initially missed with my first post there.. thats' a bit more concerning. You may think my numbers are close to failing, but my car will hot start after beating on it, after heat soaking idling, etc within 1 second. Consistently. It performs perfectly. Real world behavior is the important thing. You can disagree with me if you'd like to, Im basing my information on what those 2 different engine builders specifically told me when I inquired for advice before buying this car. One being Kevin at Rotary Resurrection (who is the one who built my engine) and I trust that it was done right, and my car certainly behaves as such. Im merely stating that there is more than JUST compression numbers... and wanted to show the OP that a build can take time to seat the new parts together and it will likely rise further. |
I'm sorry but you are just misinformed. I have seen an engine with a cracked apex seal hot start with no problem because it had a new S2 starter in it. It had almost no compression on the front housing.
It's not about what I think because it's mechanics and compression numbers are compression numbers, regardless of who says what and yours are borderline failing, simple as that. My engine has 40k on it and was still in the low 8's as of not too long ago and no new major hard parts were used when it was built. Wishful thinking won't help the OP, and sadly people still don't learn, when you take risks to save a few dollars, it usually bites you in the ass, especially in the Renesis world. |
I'm not going to argue about it. Just giving the OP some info that is less talked about, but is common knowledge among builders in regards to rebuilds that have used housings.. as I thought his were reused initially.
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There is no argument, that is really my point. Go dyno an RX-8 with a low compression engine and you will see just how healthy the engine is.
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Yeah, that is also true, building these is much more of a skill than just following steps like a normal piston engine. I've rebuilt a few myself but it wasn't much involved when i really look back at it. Ultimately, i should have just waited a little longer and saved for a PR build :yelrotflm
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Just wanted to post up what I paid for this summer to get the car back on the road. Only engine work was done, and keep in mind, the engine was removed and reinstalled by builder, along with all the other parts, such as coolant tank, hoses, mounts, midpipe, gauge sensors, water pump, ac & serp belts.
Attachment 217536 |
That's crazy. Live and learn man.
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^^ Well said, no need to dwell on it etc.
ANYWAYS! I know a few posts earlier i mentioned the tester that i received was faulty etc. Please do not take this as an attack or poor review of Twisted Rotors product, it's the exact opposite. His Customer service has been exceptional. The test of a small company such as this, is not how little their products fail... to me, it's how they handle the situation and go about to fix it, because in reality, every product will see a failure. TRT Is not only fixing this but will also upgrade to the latest firmware model which has an automatic barometric correction! This is the great customer service the rotary community needs! |
Little Update. 104.5k
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So far so good, enjoying the car every time i drive her! Little issues im trying to address is a random misfire that occurs only at partial load from 4-5k RPM. Will be looking at the tables I have adjusted in my tune, i suspect either my ignition dwell or an inconsistent OMP table. Also, at times, a loud whirring noise, like a spun bearing? (best i can describe it) occurs and the clutch pedal vibrates significantly, maybe the TOB wasn't installed properly? I am looking for OEM wheels badly!! I do not want to balance these ugly wheels, and will need to replace these lugs too, money i don't want to waste if i will be replacing these wheels as soon as i can! Also, just extended the overflo w hose just to be safe than sorry!
Something I thought was a little funny, the OEM large filter from my GTI could fit two RX8 filters lol! RX8 OE Replacement filter/RX8 Larger Mobil Filter/ GTI 1.8T Filter:yelrotflm Attachment 217441 |
Looks like it's time for a filter relocation so you can run the same filter.
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Originally Posted by Legot
(Post 4796642)
Looks like it's time for a filter relocation so you can run the same filter.
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This is it in my own car but I have my oil pressure regulator setup for the turbo on it.
https://c1.staticflickr.com/8/7613/1...9258ab92_c.jpg |
Originally Posted by 9krpmrx8
(Post 4796688)
This is what we made.
https://cimg2.ibsrv.net/gimg/www.rx8...d20cf660f1.jpg https://cimg3.ibsrv.net/gimg/www.rx8...e9a09f6de6.jpg https://cimg8.ibsrv.net/gimg/www.rx8...b78a96b16d.jpg https://cimg9.ibsrv.net/gimg/www.rx8...32434a04c0.jpg Damn, removing the SAI system really clears up some space huh? Looks like a real clean product. Does the opposing end thread up to the oil pedestal directly? I've read majority of your build thread, huge fan of the car, nice and clean. The way it should be done with these 8's. |
Thanks and Yeah it threads on to the stock oil filter pedestal. None of us have air pumps so that was the best place to put it.
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Bought a Set of OEM 18" Wheels
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Just bought some OEM wheels. $85/each wheels with unknown condition tires. +$100 shipping for a total of $440, little more than i wanted to pay, wanted to be at 350 shipped but I need to balancing existing wheels bad, but don't wanna buy new lug nuts either if im getting rid of wheels. Lugs are cheap AAP lugs and rusted, so i figure some will get destroyed. Figured I will restore these wheels rash and everything and then swap my existing tires and TPMS if they're still functional.
Attachment 217426 Attachment 217427 Attachment 217428 Attachment 217429 Attachment 217430 Attachment 217431 Attachment 217432 Attachment 217433 One wheel is really rough but i figure for time being, JB Weld the major rash for temporary filler and then I have plasti-dip with aluminum metalizer to make it look similar to OEM color. |
Most use regular body filler to smooth out rash and such. JB weld could work for limited/deep scratch areas... but I can't imagine it being very friendly to work with for large surface area. Your best bet is to sand down what you can than use filler. For the most part the filler will hold up in the same way that the painted surface holds up. Remember your car's body is metal where filler is used anyways. Also note that getting tires mounted after can be a bit sketchy for painted wheels.
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