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Surprise in my diff

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Old Sep 8, 2019 | 11:36 PM
  #1  
Nuke Meltdown's Avatar
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From: West Coast
Surprise in my diff

I was replacing my long time due differential fluid with some good RedLine 75W90.
I'm pretty sure it was the original fluid and a little surprise was attached to the drain plug magnet.
No issue has been observed with the differential before and after the fluid change.
It must have been swimming in the differential for quite a while.
Any thoughts on what it could be?

Thanks

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Old Sep 18, 2019 | 08:30 AM
  #2  
Kiwiaudio's Avatar
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From: Findlay, Ohio
Looks like a chip off the end of an axle shaft, but whatever it is, its taken a pounding. Whatever chewed on it, will look like that too and my guess is its your spider gears.
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Old Sep 18, 2019 | 11:36 AM
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No, it’s a clutch cone fragment, the LSD is failed/failing and needs replacement. I gave my factory LSD to someone to use as a replacement several months ago (mine has an OS Giken LSD) and his had similar pieces in it per the attached photos. It appears that the four cutout areas are a weak point and start shedding off.



Factory LSD clutch cone failure

Factory LSD clutch cone failure

Factory LSD failure
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Old Sep 19, 2019 | 12:17 AM
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Nuke Meltdown's Avatar
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Originally Posted by TeamRX8
No, it’s a clutch cone fragment, the LSD is failed/failing and needs replacement. I gave my factory LSD to someone to use as a replacement several months ago (mine has an OS Giken LSD) and his had similar pieces in it per the attached photos. It appears that the four cutout areas are a weak point and start shedding off.
Oh WOW! Thanks for the feedback. I will start saving some money to replace that part.

Cheers!
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Old Apr 11, 2020 | 11:28 PM
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You have to replace the entire LSD or swap in a different differential.

Mazda doesn’t sell the LSD parts separately. The LSD unit is only sold and serviced as an assembly.
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Old Apr 14, 2020 | 01:12 PM
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Originally Posted by TeamRX8
You have to replace the entire LSD or swap in a different differential.

Mazda doesn’t sell the LSD parts separately. The LSD unit is only sold and serviced as an assembly.
Thanks for the details. It's still running really fine. I hope it won't need to be replaced soon. Pretty sure those units aren't cheap. Summer is coming and I need to replace my radiator fan drives + thermostat.
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Old Apr 14, 2020 | 01:23 PM
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Originally Posted by Nuke Meltdown
Thanks for the details. It's still running really fine. I hope it won't need to be replaced soon. Pretty sure those units aren't cheap. Summer is coming and I need to replace my radiator fan drives + thermostat.
You bet differentials aren’t cheap! That’s a dangerous chunk to be missing. I wouldn’t be doing burnouts or anything until it’s replaced. Be careful out there.
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Old Apr 14, 2020 | 01:47 PM
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Originally Posted by CaymanRotary
You bet differentials aren’t cheap! That’s a dangerous chunk to be missing. I wouldn’t be doing burnouts or anything until it’s replaced. Be careful out there.
No worries! I won't put any unnecessary stress on the damn thing until I'm ready to replace. Cheers
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Old Apr 15, 2020 | 09:14 AM
  #9  
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From: Belton, TX
Time to change my diff fluid. the state of my trans and my engine I wouldn’t be surprised if this was happening also...



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Old Jan 9, 2023 | 09:18 PM
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Just changed my differential fluid for the first time since owning my car and I found two of these chunks as well... unfortunate but I hadn't noticed it having any issues up to this point so I will just ignore it until it blows up I guess.
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Old Jan 10, 2023 | 02:43 PM
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yeah, it can go for a while, but at some point will start slipping
.
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