View Full Version : Mrslysly's Fuel Pump Project


mrslysly
09-20-2009, 04:33 PM
Here is my project (in progress, will be updated as I go with more detailed information, ideas, rejects, etc) in the quest to find a solution to the fuel cutout issue.

WARNING! DISCLAIMER! THIS IS ALL INFORMATION DIRECTLY FROM MY CAR. MAZDA MAY HAVE MADE SLIGHT MODIFICATIONS AND YOUR EQUIPMENT MAY NOT LOOK EXACTLY THE SAME AS MINE.

Many people experience it at 1/4 of a tank. I don't know if they track their car or not. Personally I've experienced fuel cut outs on the stock fuel pump and stock fuel system at 2.5 gallons shy of a full fuel tank on longer left hand sweepers. The only upgrade to my car that would affect cornering performance is 245/40/18 Dunlop Direzza D1 Star Spec tires. And this cut out would only happen if under full or near full throttle. If I lifted or modulated the throttle I would lessen the severity or not experience the fuel cut out. As soon as the car exited the corner I wouldn't experience any cutouts. BUT AT 2.5 GALLONS SHY OF A FULL TANK, that was unacceptable to me.

So my first source was MazdaManiac's DIY http://www.rx8club.com/showthread.php?t=176491&highlight=fuel+pump . I purchased a walbro drop in pump and modified the siphon as per MM's initial directions. I enlarged the siphon ventur to 1/8 inch inner diameter. See pictures from his thread for siphon venturi location. He has since revised his directions and modifying the siphon venturi is no longer needed. READ HIS DIRECTIONS MULTIPLE TIMES BEFORE DOING ANYTHING.

I RECOMMEND PURCHASING THE TOOL FROM NAPA, OR THIS MAY HAPPEN TO YOU! (Napa part #: BK 770-8001 runs $23 bucks.) Here is what my ring looks like.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/IMG_1457Small.jpg
It is hard to see it initially, but all the tabs on the right side of the ring are broken off. The result of using a hammer and brass chisel. $58 lesson (cost of a new ring) learned the hard way.

I use the tool from Napa plus another little nifty tool. A centering punch or anything else that has a tappered point that will fit into the holes in the top of the ring.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/IMG_1468Small.jpg
Place the tool into one of the holes and hold it against the ring removal tool and use it as extra leverage to turn the nut. I found that the universal tool alone flexes to much and this provided the extra torque and leverage to easily remove and install the plastic nut.

While I had the fuel pump assembly out I took a picture of the bottom.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/IMG_1454Small.jpg
Here you can see fuel entrance point (the red rubber cap which acts as a 1-way valve to keep fuel in the bowl but yet allow fuel to flow into the bowl when the bowl's level of fuel is below that of the fuel tank) and one of the exit points for the return from the siphon just to the right of the red cap (which is also the overflow from the Fuel Pressure Regulator). The siphon sits over a nipple in the bottom of the fuel bowl and fuel coming out of the siphon goes into three spots. First, there is a small hole in the side of siphon outlet that sits over the nipple in the fuel bowl so some fuel goes directly back into the fuel bowl. Second, some fuel is shunted out the bottom of the fuel bowl and directly back into the fuel tank. Third, some fuel is sent thru a small galley in the bottom of the fuel bowl to reduce some foaming and then that flows back into the fuel bowl.
(More detailed pictures to come next time the pump comes out, and I am working on a diagram of the fuel pump and siphon system)
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/rx8fuelsystem-1.jpg
As you have probably guessed that entrance point (the one and only from the fuel bowl unless fuel is running over the top lip into the fuel bowl) with the red rubber cap is not that large. Might have to look at a way to get more fuel into the bowl. Also the channels or galley in the bottom of the fuel bowl is done to reduce the amount of aeration and foaming in the fuel before it spills over the internal lip back into the fuel bowl where the fuel sock is. The sock itself, besides blocking larger chunks of debris, also acts to stop the pump from creating a vortex, which would cause any aeration in the fuel to form larger bubbles and also helps disperse the air bubbles back into the fuel and break the air bubbles up into smaller ones so there are not large bubbles flowing thru the fuel pump.

Unfortunately, when I modified my siphon venture, I may have gone to far up the siphon tube withe the drill bit and damaged my siphon mechanism. My siphon now is actually a straight discharge tube and dumping fuel back into the right side saddle. Even if I completely block the outlet to the engine my pressure relief cap won't open as all the extra fuel is shunted to the right saddle.

I setup a small test with some water in some buckets to see what the fuel pump and assembly would do. Here is a video.
http://s8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/?action=view&current=MVI_1466.flv(I know its not easy to see but the outlet on the top that's suppose to run fuel to the engine is pinched off completely at the other end of the fuel hose and the siphon is running into another bucket right beside the black one. You can see the pressure relief cap never moves or opens.) I did prime the pump with fuel before it was put back into the car.

You can see bubbles coming up from the siphon pickup which means that the siphon tube on the fuel pump assembly is actually pushing fuel into the right saddle instead of drawing it into the left saddle like it was meant to do. This is immediately after hooking up the fuel pump back in the car so the siphon line still has air in it.
http://s8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/?action=view&current=MVI_1471.flv (this link takes you to the video showing the bubbles coming up)

The siphon pickup is access via the panel on the right side of the vehicle. It uses the exact same plastic lock nut (union nut as per Mazda's FSM) as the fuel pump.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/IMG_1455Small.jpg
If you notice the cover for the right side saddle has the EXACT same plug port as the fuel pump assembly. Its a perfect fit for the plug on the driver side. Hmmmm.....

The siphon pickup in the right tank is simply a screen mounted to the bottom of the tank and attached to the fuel hose. There is no check valve or any other control, as evident from the air bubbles coming out of it, just a simple fuel line and debris screen.

Once open,
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/IMG_1456Small.jpg
it looks like a complete fuel assembly could drop right in! Easy setup for running 2 fuel pumps. Now I know how its so easy for others to do it. If you wanted to keep the fuel sender and use the stock 04-08 fuel pump assembly, the lower basket can be modified to give you clearance, and the connector for the fuel sender is the exact same as the driver side one, so it would plug directly into the lid of the fuel pump assembly and give you easy contact point for power for the pump. HMMMM! Ideas!

Pulled apart a spare siphon.

Here are the guts.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/DSCI0390.jpg

Not the easiest to see but its a rubber stopper with a spring. Once pressure exceeds the springs rate, it will open to let fuel flow out the top of the siphon. WARNING! This next piece of info is NOT the correct procedure. I am leaving it in as a fair warning to others. Learn from my mistake.My solution to plugging this up was just a screw with a rubber washer in the hole that the rubber stopper sits over. Yes that means you have to cut the top of the siphon off. Just have to make sure the screw doesn't protrude into the inlet chamber, which you can check by looking into the inlet tube at the top of the siphon. End of Warning.

The piece that MazdaManiac references for melting together is the plastic disc at the top of the siphon. It holds the spring and rubber stopper in the top of the siphon. This needs to be secured so the extra pressure from the upgraded pump won't push it out of the assembly.

Here is the top view of the hole the rubber stopper sits over after I cut the top piece off the siphon.
http://i8.photobucket.com/albums/a11/mrslysly/rx8%20fuel%20pump/DSCI0391.jpg

Note about fuel cell foam. Inserted 2 blocks of foam into the bridge over the drivetrain tunnel and 1 block into the driver side saddle towards the back of the bridge. Noticed right away that filling the tank takes 5x longer as the foam prevents it from entering the tank freely via the filler port and that it takes a long time to overflow into the passenger saddle. That means its working to prevent slosh. The main problem I discovered is that its almost impossible to get the foam to stay put. Every piece slipped out of place and always ended up pushing the fuel level sender down. Fuel cell foam removed until better method of securing it besides just cramming it into place is found.

More to come as the project continues.

chickenwafer
09-20-2009, 06:01 PM
Good stuff man. I know Dan put a secondary fuel pump in the passenger side with a switch he could turn on and off manually. They key is not to run the passenger side pump under 1/4 tank of fuel or you will starve the pump...

I8U
09-20-2009, 06:15 PM
Others have done the secondary pump mod as well...almost all of the Koni 8's had some sort of secondary pump system at work. Speedsource even did a full fuel tank conversion but it also had a secondary pump.

From what, I've heard so far about the 09 pumps...they seem to remedy the fuel cut issue. Seems like a cheaper mod than adding more to the existing unit.

mrslysly
09-20-2009, 06:25 PM
I can only find the '09 units for about $350 new. It would be really interesting to see some nice detailed pics of the '09 units to compare to an '04-'08 unit.

Good stuff man. I know Dan put a secondary fuel pump in the passenger side with a switch he could turn on and off manually. They key is not to run the passenger side pump under 1/4 tank of fuel or you will starve the pump...

I am looking at maybe putting a second pump in that I can manually turn on just for track time. I need spare parts first. PM me if anyone has spare fuel system parts.

Adding diagram and more info to OP.

MazdaManiac
09-20-2009, 07:15 PM
I've done the dual-pump setup (the source of CW's input).
It isn't necessary, but it can be done.
If you have a pump motor installed that ALWAYS keeps the regulator open, the cross-siphon action actually works really well, negating the need for a second pump.
You will need to rework the connector to handle the power to the second motor and deal with the unused cross-siphon input on that side.
The siphon input on the standard pump position is not designed for receiving pressurized fuel, so the result can be "interesting" (read: stalling the pump and "running out of fuel" with a seemingly full tank).

mrslysly
09-20-2009, 07:27 PM
I've done the dual-pump setup (the source of CW's input).
It isn't necessary, but it can be done.
If you have a pump motor installed that ALWAYS keeps the regulator open, the cross-siphon action actually works really well, negating the need for a second pump.
You will need to rework the connector to handle the power to the second motor and deal with the unused cross-siphon input on that side.
The siphon input on the standard pump position is not designed for receiving pressurized fuel, so the result can be "interesting" (read: stalling the pump and "running out of fuel" with a seemingly full tank).


How does the siphon handle the full flow of the walbro without the enlarged venturi and the sealed off pressure relief cap? Does yours still siphon properly or does yours push fuel back into the right saddle?

MazdaManiac
09-20-2009, 07:38 PM
Works perfectly. No push, only pull.

mrslysly
09-20-2009, 07:40 PM
Please tell me you have a siphon you can send me then!

MazdaManiac
09-20-2009, 07:43 PM
Oh, BTW - EXCELLENT work.
I really enjoy thorough, carefully examined posts like this one.
I wish there was more of this around here.

Please tell me you have a siphon you can send me then!

I'll know tonight.
I am inventorying my available parts.

mrslysly
09-20-2009, 07:48 PM
Thanks! Coming from you thats greatly appreciated.

It only took 45 edits and revisions to catch all the vague info and errors. And I'm still not satisfied with it.

Let me know when you can send me a siphon. I will toss you some $$ for shipping and the part.

dannobre
09-20-2009, 08:26 PM
It looks like they changed the passenger side pickup from the 04's...mine has a different pickup in the passenger tank

Good description and write up...you are right about the passenger pump fitting....it is an easy drop in

You can leave the siphon assembly intact and plumb the 2 pump back into the cup on the drivers side...

I8U
09-20-2009, 08:48 PM
I can only find the '09 units for about $350 new. It would be really interesting to see some nice detailed pics of the '09 units to compare to an '04-'08 unit.



Mazmart has a new 09 pump for $285 and a couple slightly used ones for $200.

MazdaManiac
09-20-2009, 08:55 PM
Good description and write up...you are right about the passenger pump fitting....it is an easy drop in

How did you deal with the run-dry of that pump (tank below 1/3) and additional power requirement?


You can leave the siphon assembly intact and plumb the 2 pump back into the cup on the drivers side...

So where does the left-side siphon connect?

dannobre
09-20-2009, 09:22 PM
How did you deal with the run-dry of that pump (tank below 1/3) and additional power requirement?




So where does the left-side siphon connect?


I ran separate power wire to both pumps from the battery..used the OEM power wire to trigger the relays....this makes the safety shutdowns on the PCM still effective

I wired the passenger pump to a manual switch...so far...thinking about using a reed switch of some sort to shut it off

Main pump siphon is left intact..I just zip tied the pickup to the passenger pump

Siphon from the passenger pump is just blocked off.

mrslysly
09-20-2009, 09:36 PM
I pretty much came to the same conclusion. Another full pump assembly could drop right in as long as the siphon pickup screen was moved and resecured so that 2nd pump would only need to be run in high demand situation and wired to a manual switch. You would remove the siphon from the 2nd pump and put the fuel pump outlet via fuel hose directly into the fuel bowl of the main pump.

Or use the 2nd pump as a full time transfer pump with a reed switch or "wet sensor" as a automatic cut out when fuel levels were to low in the right saddle. Without the need for the siphon on the 2nd pump you can remove the filter and FPR and siphon and use the extra space for the fuel level cut out switch.

It would be easy to wire the second pump so it can be controlled via the ECU for obvious "safety" cutouts. The passenger fuel sender wiring harness in the car has the 4 pin plug, all you would need for power is to put your own pins into the plug (as they aren't installed, only the ones for the fuel sender unit).

MazdaManiac
09-20-2009, 10:09 PM
Totally unnecessary.

I mean, do it if you floats your boat, but it doesn't achieve anything that a properly working pump on the left-side can't accomplish.

dannobre
09-20-2009, 10:12 PM
;) Glad yours works........


I have tried numerous options over the last few years...and this works best for me :)

MazdaManiac
09-20-2009, 10:23 PM
;) Glad yours works........


I have tried numerous options over the last few years...and this works best for me :)

I did that one also for a while. It does work (provided you don't want added fuel flow above stock), but has significant added complexity and cost.

olddragger
09-20-2009, 10:25 PM
great write up. you put a lot of thought into this--had the wife helping too?!

http://www.rx8club.com/attachment.php?attachmentid=133687&d=1234653861

heres one picture of the 09 pump versus the earlier model.
Soon I will be trying the kenne Bell boost a pump
Olddragger

dannobre
09-20-2009, 10:32 PM
I did that one also for a while. It does work (provided you don't want added fuel flow above stock), but has significant added complexity and cost.

I had 2 stock pumps for a while a couple of years ago....

When I upgraded to the Supra Denso pump I removed the passenger pump...because I thought that it would be a better solution...and it worked great NA...when I went Turbo..the problem came back....so the passenger pump went back in again...and I went to a return type system with larger fuel lines

So far so good......

I think the upgraded wiring is important if you go to a higher flow pump...the stock wiring is not that great....and I hate the stupid resistor. It was easy for me to run the pump wiring to the battery...it is in the trunk :)

MazdaManiac
09-20-2009, 10:40 PM
The OE wiring will support (easily) 15 amps. Its fused for 20A.
The Walbro pulls about 7 under nominal load and a full 14v.

I wouldn't use a "Boost-a-Pump", especially in this application.
The over-voltage limit on the OE-style pumps is only 17v or so and you won't see nearly as much of a flow increase as you will going to a gerotor pump over the Wesco. At the cost of the KB, you could upgrade 3 pumps.

mrslysly
09-20-2009, 11:32 PM
Totally unnecessary.

I mean, do it if you floats your boat, but it doesn't achieve anything that a properly working pump on the left-side can't accomplish.

I'm not going that route, I'm sticking with single pump and siphon. Easier and sufficient for my use, provided I get mine to work..

great write up. you put a lot of thought into this--had the wife helping too?!

http://www.rx8club.com/attachment.php?attachmentid=133687&d=1234653861

heres one picture of the 09 pump versus the earlier model.
Soon I will be trying the kenne Bell boost a pump
Olddragger

No wife, not even gf. Like it that way!

Do you have any more pictures of the '09 disassembled? Be interesting to see how that one is setup. Although I already have a few good guesses just from that picture.

rodjonathan
09-21-2009, 01:05 AM
i will give this a shot next weekend

olddragger
09-21-2009, 11:47 AM
got a couple more




understand the overvoltage thing--but only plan to use 15 --maybe less volts. The KB is also a voltage regulator for the pump. 2 more volts can make a big difference--still that bigger pump upgrade does keep it more simple.
OD
http://www.rx8club.com/attachment.php?attachmentid=133688&d=1234653949
http://www.rx8club.com/attachment.php?attachmentid=133689&d=1234654113

mrslysly
10-01-2009, 05:17 PM
Homebrew siphon and some fuel cell foam on the list to be installed tonite if the foam arrived in the mail.

More pictures and info to come!

Rote8
10-01-2009, 06:10 PM
I am thinking of this (http://www.summitracing.com/parts/AEI-11109/)as a secondary external pump, and use a regulator with a return to the drivers side saddle tank.

The summit page shows 45 PSI max, but the Aeromotive spec page (http://www.aeromotiveinc.com/products.php?prod=52) shows 70PSI (at 220 lph)



:ylsuper:

Flashwing
10-01-2009, 06:23 PM
So I have a question...

If a turbocharged RX8 pushing north of 380whp is able to do so with a single upgraded walbro fuel pump why are there people thinking they need a pump booster or a second fuel pump?

Get the high pressure walbro and be done with it.

Rote8
10-01-2009, 09:15 PM
So I have a question...

If a turbocharged RX8 pushing north of 380whp is able to do so with a single upgraded walbro fuel pump

A single upgraded fuel pump running at max capacity.

:fingersx:

We want a real fuel system....

:rock:

Flashwing
10-01-2009, 09:38 PM
A single upgraded fuel pump running at max capacity.

:fingersx:

We want a real fuel system....

:rock:

Interesting because this same RX8 was showing 60 psi across the board. A fuel system that is maxed out would show signs of fuel pressure dropping in boost.

How many of you guys are running fuel pressure gauges?

swoope
10-02-2009, 11:09 PM
just to put this out there..

anyone know of an upgraded pump for the 09? i have a 09 pump and have some testing in my future????

and yes, that was aimed at you denny! ;)

beers :beer:

mrslysly
10-06-2009, 12:40 PM
Been really busy. Have a lot more info to post. But first I need to crack open the fuel filter housing and get some pictures. More to come!

Oh, and some pictures of the frankenstein fuel filter setup to drive the car home from Road America.

olddragger
10-06-2009, 10:42 PM
swoope i am going to upgrade the pump by installing a kenne bell bap--justs makes sense to me. Gives me a lot more control if needed. the denso pump is ok to 17volts.
OD,

MazdaManiac
10-06-2009, 10:53 PM
swoope i am going to upgrade the pump by installing a kenne bell bap--justs makes sense to me. Gives me a lot more control if needed. the denso pump is ok to 17volts.
OD,

Which is only a 20% voltage increase - good for about 15 additional liters out of the OE pump.
Of course, because of the failure modes encountered in this pump, you will get no gain (or even a greater loss) on a failing pump and no noticeable increase in output because of the design of the bypass.

Flashwing
10-06-2009, 11:30 PM
Which is only a 20% voltage increase - good for about 15 additional liters out of the OE pump.
Of course, because of the failure modes encountered in this pump, you will get no gain (or even a greater loss) on a failing pump and no noticeable increase in output because of the design of the bypass.

Let's also not forget that the boost a pump will cost as much as at least 2 of these pumps and do 1/4 of the job. I fail to see how one group of people pushing approx 300 whp are having fuel starvation issues while there are various RX8's out there pushing north of 330whp that have none of these fueling issues.

This isn't a hard subject. The left hand fuel starvation issue is due to there being no fuel brought over from the right tank. This pump will allow that fuel to be brought over thereby eliminating that issue. It provides more than enough pressure to fuel the car till probably about 500 crank horsepower.

What makes sense to me is spending $90 on a pump, making a simple 5 minute modification to the fuel pump assembly and dropping it back in the car. Mazdamaniac has done this twice now in my car and if we spent an hour doing them combined it was cause drinking was involved.

mrslysly
10-07-2009, 08:05 PM
I have a new stock pump assembly en route. Due to some of the failures I've experienced the 4 days over the weekend, I'm going to test the new stock unit to see if I get the same problems under the same conditions.

My fuel cut outs, rough conclusion from all the testing and everything else, lead me and 2 other people to the conclusion that the filter element itself in the housings I was using were actually collapsing and blocking fuel flow. Even a fram filter from Fleet Farm (only thing available on a sunday when you need to drive 3.5 hours home from the track) did the exact same thing. So once the new OE unit comes and I can pull frankenfilter out I will cut up my old stuff and post up the results.

dannobre
10-07-2009, 09:56 PM
Why don't you believe it's the pump ;)

olddragger
10-07-2009, 10:57 PM
nothing wrong with a bigger pump. Swoope just asked what my plans were.
I like the control the bap it gives, the fact that it also acts as a fp voltage regulator (just a 5psi drop in pressure will lean out your mix 4%) as voltage has been known to drop when a lot of accessories get turned on. Maybe just a split second but they do.
I like that it is a stepper motor system so to speak and not just low and high as with the small injectors we run accurate pressure is critical. Plus it is not circulating a bunch of fuel all the time. It can heat up a little?
flow tests results are impressive
on a stock mustang GT 4.6 liter single pump at 13 volts and 60psi flowed 115 liters per hr
with the bap at 17.5 volts it was 201.
the walbro gss 342 at 13 volts and 60lbs was 192 lph with the bap added and at 17.5 volts it was 274lph.
Besides yall know i am trying to turn this thing into a mustang.
OD

Flashwing
10-07-2009, 11:12 PM
I like the control the bap it gives, the fact that it also acts as a fp voltage regulator (just a 5psi drop in pressure will lean out your mix 4%) as voltage has been known to drop when a lot of accessories get turned on. Maybe just a split second but they do.

So are you planning on running lots of accessories when your boosting the car? Running the AC on the track? If a 4% adjustment in either direction is so critical you need unwaivering pump voltage then I would argue you are tuned too close to the edge.


I like that it is a stepper motor system so to speak and not just low and high as with the small injectors we run accurate pressure is critical. Plus it is not circulating a bunch of fuel all the time. It can heat up a little?


What can heat up? The pump? The walbro upgrade has been shown to run constant pressures regardless of load or RPM. The pump only runs in a low mode to reduce noise otherwise it can run on high the entire time without overheating.


on a stock mustang GT 4.6 liter single pump at 13 volts and 60psi flowed 115 liters per hr
with the bap at 17.5 volts it was 201.
the walbro gss 342 at 13 volts and 60lbs was 192 lph with the bap added and at 17.5 volts it was 274lph.


I'm not arguing the boost a pump increases flow. I just don't understand the logic in spending more to stress a part that already is prone to failure.

So here's my question. Why would you spend $200 on something that stresses a part that is already prone to failure which will also require additional wiring and installation and not fix the problem?

It's really simple. The walbro can be had for $90. It drops right into the stock pump assembly and you simply modify the siphon tube to make sure the pressure relief doesn't shoot off. Then you're done! You have plenty of fuel and shouldn't have any left hand stavation issues.

I'm not trying to bust your balls Denny, I'm just having a hard time understanding why you want to spend more money for less stuff and end up with a pump failure sooner than before. It's cheap, easy and fast installation. Rarely does any part do that.

MazdaManiac
10-08-2009, 03:14 AM
just a 5psi drop in pressure will lean out your mix 4%

Good thing that's not true or we would be in a HEAP of trouble.

olddragger
10-08-2009, 10:05 AM
I know guys and no offense taken on this end at all. Nothing wrong with a bigger pump--nothing at all. Its a good option and its great yall discovered that it is a drop in thing. Kudos.
Yes I have been known to go into boost with all the acessorys on. And I (and others!) have been know to forget to turn the a/c off when we get on track after setting on grid for a while in the heat! Lol. That was funnyand stupid:)
Its just something I prefer to do. Like doing the 09 swap. i really havent had any of the classic track starvation issues since I did that. As long as the gas line is on tight:)
I have noticed that with some subtained high rpm there is a slight change in the a/f's that may suggest that the pump is having to strain. Nothing in the Uh-Oh range but none the less I will not ignore it.
I like the 09 assembly, yall know that by now:) and I dont think the walbro will fit that one anyway?
olddragger

Rote8
10-08-2009, 09:15 PM
Besides yall know i am trying to turn this thing into a mustang.
OD

When you go 429, see Dyers for a blower.....

OMG, 429/8-71 in an 8?

mrslysly
10-08-2009, 11:04 PM
BUMP!

New info in OP.

MazdaManiac
10-12-2009, 01:35 PM
Not the easiest to see but its a rubber stopper with a spring. Once pressure exceeds the springs rate, it will open to let fuel flow out the top of the siphon. My solution to plugging this up was just a screw with a rubber washer in the hole that the rubber stopper sits over. Yes that means you have to cut the top of the siphon off. Just have to make sure the screw doesn't protrude into the inlet chamber, which you can check by looking into the inlet tube at the top of the siphon.

You can't do that.
You MUST have this pressure release assembly or you will swamp the regulator and empty the fuel bowl.

The modification I talk about in my thread is to permanently attach the top cover, not replace/remove the pop-off.

By closing this opening, you have turned your siphon back into a pump, which will drain all of the fuel FORCIBLY back into the tank.

mrslysly
10-12-2009, 10:36 PM
You can't do that.
You MUST have this pressure release assembly or you will swamp the regulator and empty the fuel bowl.

The modification I talk about in my thread is to permanently attach the top cover, not replace/remove the pop-off.

By closing this opening, you have turned your siphon back into a pump, which will drain all of the fuel FORCIBLY back into the tank.


I realized that after reading your PM. :uh: I'm will note that in my OP

MazdaManiac
10-12-2009, 11:07 PM
I realized that after reading your PM. :uh: I'm will note that in my OP

Sorry!
I realized my write-up might have been a bit vague in explaining what I was doing with the siphon cap.

mrslysly
10-12-2009, 11:19 PM
Sorry!
I realized my write-up might have been a bit vague in explaining what I was doing with the siphon cap.


NP. I just bought some extra parts and went ahead modding it without giving it a second thought or trying to contact you for specifics.

Lesson learned. Now I just hope that there wasn't any damage done to the walbro.... :banghead:

I am still going to pull apart the filter basket. Still curious to see whats inside and if I did indeed collapse it. Didn't get to it on sunday as planned as the weather was so nice.

MazdaManiac
10-12-2009, 11:30 PM
Lesson learned. Now I just hope that there wasn't any damage done to the walbro.... :banghead:

Not likely. She's a tough little b*tch.

I am still going to pull apart the filter basket. Still curious to see whats inside and if I did indeed collapse it. Didn't get to it on sunday as planned as the weather was so nice.

I've never seen one collapse, but I've only taken apart a dozen or so bad pump assemblies, so its always possible I guess.
However, even if it totally imploded, the cartridge is setup in such a way that most of the fuel will bypass it anyway.
You'll understand when you get it open.