View Full Version : r0tor's AP Tuning Thread


r0tor
04-11-2009, 04:17 PM
**Disclaimer: I do not claim that this is the “correct” or “best” way of tuning a NA RX-8… only something I have found that works. Try this at you own risk.**


OK, I have attempted to put together a thread detailing how I went about tuning my NA RX-8. I have tried several methods like tweaking a Cobb map and tweaking the MAF but have not gotten the results as easily as I had hoped. This method seemed to produce great results in little time. For normally aspirated applications, getting WOT fueling can be done by an AP user with the AccessPORT Race software relatively safely if the user moves cautiously and in small increments.


Step 1) Set your Goals!!!
Nothing is worse then getting into a project and then getting sidetracked in details and drifting helplessly into the abyss that can be tuning at times. I set my goals like this:

1) Examine the Cobb Stage I map and other references to see what is really necessary to change
2) Get rid of fuel trims and try to get AFR’s to match table targets
3) Get a response to a base table of my own making. Use the %error of real AFR’s to target ones to create the next map.
4) Using some interpolation, progress from map to map with a goal of reaching 12.5-12.7 afr across the board.
5) Tweak coolant temps, rpm rev limiters, OMP settings

r0tor
04-11-2009, 04:17 PM
Step 2) Examine the information that’s out there

My starting point was pretty simple. I installed the Cobb AccessPORT Race software and began inspecting all the available maps to see what exactly Cobb themselves changed to produce their OTS stage 1 map. An easy trick to doing this is copying the maps from the stock map and stage 1 map and pasting it into excel – and then subtracting the stock from the stage 1 to see where changes are made. I will save everyone the trouble of doing this and report that they changed very little which was encouraging.

Cobb merely made changes to the Open Loop Fuel tables labeled “Air/Fuel Gear xxx” tables and the “Trailing Ignition Main” table.

Looking over the various tables there are a variety of things that can effect your fueling. There are the obvious Air/Fuel target tables, there is the MAF scaling, and the injector size scaling. Then there less obvious things like VE curves, Load limits, and other tables in there with cryptic names. I propose for an end user to concentrate on the obvious tables and ignore the rest. The more variables you start changing, the more data you need to really determine what those changes did….

Last Note, ignition timing I am not going to go into detail here. There are a variety of different philosophies and frankly without having a controlled environment that a dyno provides – I can not truly decide which is the right way. Mazda’s stock ignition timing seems pretty fair. Racing Beats suggests that in their own PCM programming that they kept the stock OEM ignition timing. This is the path a chose. Cobb made changes to the trailing ignition timing and did something that is well documented in other NA rotary applications and that’s decreasing the ignition split between leading and trailing. In this case, Cobb closes down the split from 5 degrees from the OEM 15 degrees. They say it makes more power and might be a good thing to try ONCE YOU GET YOUR FUEL TABLES DONE. Decreasing the ignition split will increase the chances of detonation!

Goal #1 complete

r0tor
04-11-2009, 04:18 PM
Step 3) Getting rid of those pesky Fuel Trims

Finally the tuning is starting! WOOT!!

I believe zeroing out the fuel trims should be the first step in your tuning practices. It has two advantages: 1) you can more easily see what your changes are doing and 2) with no fuel trims you now longer have to drive the car to settle out trims and then make tuning changes.

OK, to start the process I chose to upload the OEM stock map into my car. You must drive the car around for a day or two with at least 3 cold/warm cycles to establish the Long Term Fuel Trims. Once we establish the fuel trims, its time to do some datalogging of your idle and a steady state cruise in Open Loop fuel control at 4,200 rpms in 4th gear logging at minimum your RPMs, Engine Load, AFR (equiv ratio), LTFT, and STFT. For ease, make these in two log files.


Ok examining your results. Retrieve you logs from your AP and open them in Excel or a like spreadsheet program. For the idle map, find the average of your LTFT, STFT, and MAF. Your STFT should be near zero if you went through enough drive cycles to settle out your LTFT. For your 4200 rpm log, do the same as well as finding the average Load and RPMS.


Samples Below:

http://www.rx8club.com/attachment.php?attachmentid=136769&stc=1&d=1239481531

http://www.rx8club.com/attachment.php?attachmentid=136770&stc=1&d=1239481533


As you can see for my idle map, my car had a +3.7 LTFT and a -1 STFT. Adding the fuel trims together, on average my car needs to adjust +2.7 percent to achieve the desired closed loop fuel trim.

For the 4200 rpm map my combined fuel trims were essentially 1%. Next lets look at the desired AFR vs the actual. Look at the average RPMs and Engine Load (4,100 and 32%). In the AccessTuner Race open up the 4th gear fuel table and find the targeted AFR which is ~14.13 in my case. Next take an average of the actual AFR (14.67 for me) and find the % error of the two – which turned out to be 3.8% error. Subtract out my fuel trims and my engine at that condition has an error of 2.8%.

Looking at my results, in each case my error was ~3%. So my move will be 3% to either the MAF or the primary fuel injector. With this knowledge, I decided to scale the “Bank 1 Injector Size” by .97. This will increase the primary injector firing by 3%.

A quick word on MAF tuning vs Fuel Injector tuning.
There is much controversy regarding which way to settle out the fuel trims. You can choose either the MAF or the injectors really. However, keep in mind the MAF is critical in the calculation that determines engine load (which drives almost all engine control functions). My current line of thinking is this: if your maf is showing 5-6 g/s at idle, has a pretty constant reading at idle, and at WOT if it peaks out around the 210-220 for a naturally aspirated car I say it is correctly tuned and does not need to be touched. If you are not getting these results, use your fuel trims and those numbers to adjust the maf scaling.

r0tor
04-11-2009, 04:18 PM
Step 4) Check you results

In the AccessTuner Race program, I took the stock map and multiplied the “Bank 1 Injector Size” (pick the cell and hit M for multiply then .97) and then saved the map with a new name. I uploaded the new map into the AP and flashed my car. I proceeded to drive around for a few drive cycles and repeated step 3. In my case, my car was now idling with 0-1% fuel trims and also hitting the 4200 rpm afr target with a percent. If this was not the case, use the injector sizing to zero in on the idle and then tweak the maf curve so your hitting the 4200 rpm afr target.

Goal #2 complete!!

r0tor
04-11-2009, 04:19 PM
Step 5) Starting the WOT tuning.

Now that we have the fuel trims being a non issue, its time to go after those WOT afr’s. To do this, I proposed to myself well I need a baseline to start. Looking at the OEM fuel curves in the Gears 1-2 and 3-4 maps, I noticed that once you get about 85% Load and above 4,000 rpms the cells remain constant for each rpm row.

Call it a stroke of insanity, stupidity, or evil genius I made this whole region have a target of 11.7 for lack of a better place or strategy to start from. In retrospect, doing this over again I probably would have been a little more cautios and aimed more for a lower 11 in the region or at least in the tricky 6000-7000 rpms region.

Starter Map seen below:
http://www.rx8club.com/attachment.php?attachmentid=136834&stc=1&d=1239586440

Do something similar to this sample and save the map with a new name. Make use of the Map Notes field while saving to keep track of what your all changing. Upload the map into your AP, flash your car and now your ready for some WOT datalogging.

Log at a minimum your RPMs, Engine Load, AFR, LTFT, STFT, MAF, and Vehicle speed. Do this safely from 3000 rpms to 9000 rpms in 2nd and 3rd gear in the same logfile. To examine the data, I suggest using a spreadsheet I created that automatically sorts through the data and graphs it for you – download the AP datalogging spreadsheet here http://www.enter.net/~justin/RX8.htm

Below is the graph of my actual outcome. As you can see, I was leaner then my target in most cases and also leaner then my end target in some cases… which is why I’d suggest starting with my lower AFR targets then I did!! Also ignore below 5500 rpms as the ecu is just first starting to get out of closed loop fuel control.

Graph:
http://www.rx8club.com/attachment.php?attachmentid=136772&stc=1&d=1239481748

Now I wanted to try use the % error method to determine a logic starting place for my next round of maps. Being brave, I also wanted to try and target 12.5 for the next map (again, in retrospect I could have been more cautious…). So I computer the error in each gear and then adjusted my 12.5 target. So in other words, if I had a 10% overshoot I’d aim for 10% less then 12.5.

Excel math below:

http://www.rx8club.com/attachment.php?attachmentid=136773&stc=1&d=1239481748

r0tor
04-11-2009, 04:20 PM
Step 6) Rinse Wash and Repeat

So after saving the next generation of maps, its off to datalog and do some more tweaking as we did previously.

Results:

http://www.rx8club.com/attachment.php?attachmentid=136774&stc=1&d=1239481938


As you can see its getting better! I figured from this point I could “rinse, wash, and repeat” as necessary. Unfortunately, was wrong and here I can help everyone with my mistake.

r0tor
04-11-2009, 04:20 PM
Step 7) Tuning is an art and not a science

Up to this point I was treating tuning as a science. I was using purely math. That was my partial undoing for 2 map iterations. While the science gets you close, it’s the touch of an artist that will dial your map completely in. To understand this, look at the raw datalogged numbers.

The RX-8 from factory has the ability to cut all fuel while the engine is under engine braking. Therefore when your off the gas in gear, you see the AFR go to 20 or above. Look at the raw numbers. On the WOT pull I started off the gas and then went immediately WOT. You can see for 2 data sets after going WOT the AFR is still indicating 20 or above from the engine braking. At the end of the run I got off the gas abruptly and went into engine braking. The AFR output did not adjust to show this for many many data sets later. There is a lag to the AFR and its completely variable!

http://www.rx8club.com/attachment.php?attachmentid=136775&stc=1&d=1239482067

With this in hand I looked back at some numbers I had been chasing. That section of a bit higher then wanted AFR around 6000 rpms actually needed to be adjusted at 5000-5500 rpms. That annoying large lump at 2nd gear at 7,000 rpms actually correlates to the spike in 3rd at 6500 rpms and is actually the APV valve opening at 6250 rpms and needs to be adjusted at 6000-6500 rpms. This is wear tuning leaves science (well simple science and math anyway) and takes on an art.


With that said, my 5th map I adjusted my target to 12.7 and it actually became my final for now!

Goal 4 pretty much complete!!:eyetwitch

http://www.rx8club.com/attachment.php?attachmentid=136776&stc=1&d=1239482067

r0tor
04-11-2009, 04:21 PM
OK Lastly I will go over my changes for rev limiters, fan activation, and coolant temps...

For the rev limiters:
I set the "Rev Limit" to 9300
I set the "Warm-up Rev limit ECT Threshold" to 125 def F for valet parking protection

Fan Acitvation:
Fan 1-A to 189 def F
Fan 1-B to 189 deg F (i believe this is the ignition off fan temp)
Fan 2 to 194 deg F
... this is pretty much Racing BEats numbers...

OMP map
I adjusted the map in bands of adding 3 steps to the upper left areas, 4 steps to the middle areas, and up to 5 steps or 60 total steps in the bottom right corner. This provides a large increase of oil in light cruising which is wear my car is normally.... I admit this probably should be reviewed a bit

r0tor
04-11-2009, 04:45 PM
...ok thats it for now... some grammar checking and stuff to follow at a later date


One last word... this does not really compare with what someone like MM will provide for you in a map of his level. He goes the extra step further to tweak things to increase fuel mileage, increase driveability, changes the throttle mapping... ect ect ect

Brettus
04-11-2009, 05:30 PM
Good work Rotor . You put a lot of effort into presenting this for the forum

Something I would like to add - i'm sure you realised this but i did not see you mention it anywhere .
Every time you reflash the pcm you reset the fuel trims to zero . This is why sorting out your fuel trims is so important early on . You may think you have a good tune only to find it goes out the window a few days later if you don't do that step.

carbonRX8
04-11-2009, 05:44 PM
This should set an example that everyone should use to post to this forum.

Thanks.

ramos1556
04-11-2009, 06:34 PM
Nice, Wow that is a simple way of breaking everything down, Thanks!

Nemesis8
04-11-2009, 10:11 PM
I have been waiting to see somebody do this.

I was thinking that when the time comes to pull my engine, I will pull the injectors and get them flow tested. Did you think about doing that also? I Can't decide on Race Tuner or Pro Tuner.

r0tor
04-12-2009, 09:28 PM
Good work Rotor . You put a lot of effort into presenting this for the forum

Something I would like to add - i'm sure you realised this but i did not see you mention it anywhere .
Every time you reflash the pcm you reset the fuel trims to zero . This is why sorting out your fuel trims is so important early on . You may think you have a good tune only to find it goes out the window a few days later if you don't do that step.

yes indeed... if you don't try to zero them out you will be forever chasing your tail :eyetwitch

r0tor
04-12-2009, 09:31 PM
I have been waiting to see somebody do this.

I was thinking that when the time comes to pull my engine, I will pull the injectors and get them flow tested. Did you think about doing that also? I Can't decide on Race Tuner or Pro Tuner.


Providing the injectors are tested to the proper standards for gasoline and at the right pressure - it certainly is not going to hurt things!

If (well more like when...) I yank my engine I'd probably do the same.

As to the products, I don't think you can go wrong with either. The AP is really handy though now that the AP handheld can datalog.

Kane
04-12-2009, 09:33 PM
Good stuff - just to add, make note of the mods you have going into this process.... anything that monkeys with the intake means you need to spend extra time on the MAF scale before you do anything else.

Flashwing
04-13-2009, 01:12 AM
Excellent write up!

jujo
04-19-2009, 06:15 PM
Great thread!
This is from cobb stage 1 map. Ran very lean with my intake :/

thanks r0tor.

RK
04-29-2009, 01:25 PM
Great thread r0tor. Especially appreciate the part regarding the hard to find info on OMP and fan adjustments. I've been grabbing data for a while in prep to tune but this thread will make it even more approachable.

Very well done.

r0tor
04-29-2009, 01:31 PM
Great thread r0tor. Especially appreciate the part regarding the hard to find info on OMP and fan adjustments. I've been grabbing data for a while in prep to tune but this thread will make it even more approachable.

Very well done.

you can actually go up to 9 steps or so at idle and low load conditions if you really want. My car tended to show some smoke during startup though so it got backed down to 6.


Oh and I should have some lower load and gas mileage tuning tips maybe in a couple weeks or whenever i get time to get all the data together.



.... of course then again "i don't know what i'm doing" so who knows :eyetwitch:squint:

RK
04-29-2009, 01:57 PM
you can actually go up to 9 steps or so at idle and low load conditions if you really want. My car tended to show some smoke during startup though so it got backed down to 6.

Oh and I should have some lower load and gas mileage tuning tips maybe in a couple weeks or whenever i get time to get all the data together.

.... of course then again "i don't know what i'm doing" so who knows :eyetwitch:squint:

Heh.

If you haven't looked at the stock vs. Cobb economy tunes I might see if I can repeat what you did with divining Cobb's approach to their performance tunes to their approach toward economy tunes. Be a decent test to see what people who really don't know what they're doing can accomplish with your approach.

vansickey
04-30-2009, 08:59 AM
I havent' had time to asee where I am on my rx8 project, I've done to many WOT runs on each tank to see where my mileage is. But I've been able to add 20% fuel mileage on other vehicles with timing adjustments and fueling adjustments.

Next order of bizzz, I too see blip of smoke at start-up, I'll try to lower the OMP like you suggested, but what is the strategy from switching from Throttle based to load based?

Also, tuning question, I get a lean spot from about 3k to 5.5 k losing about 1 - 1.5 points afr, my table is even the whole way, but my afr always spikes lean there. They look pretty smooth above 6k. Any suggestions on latency tuning, or otherwise advice? I was thinking a simple scaling adjustment of the secondary for more fuel when it opens, which would make me richer when the aux opens, which I would have to lean abit? Any thoughts?

r0tor
04-30-2009, 09:26 AM
The afr will be lean below 5.5k as the stock ecu programming remains in closed loop control basically. I haven't played with this, but there is a series of closed loop exit tables you can change (can't remember the exact names without having it in front of me). I believe if you look at them you'll find that below ~5500rpms that the exit load is around 100% and your car probably is not hitting 100% load because of volumetric efficiency issues.

In theory, you should be able to lower the exit load to maybe 80% in that area of the map and your car should slip into open loop control and your AFR will then be less However, you will sacrifice some gas mileage doing that in a daily driver mode.


My theory on the dual MOP maps is its a failsafe against a MAF failure... i just adjusted both maps in a similar fashion.

vansickey
04-30-2009, 02:11 PM
I just backtracked some of my thoughts, I am going to fatten up my throttle based fueling in that area to see if it corrects anything. Also noted on cooler days, my VE is >90 at >3k. Which I would expect to be out of CL by that kind of load situation.

I dont' have the OL/CL tables to look at... anyhelp?

Back to the OMP, my values are less than your map already by 3, EXCEPT where the 60 values are, maybe because of CA emmisions... + I can't find the throttle based OMP table...
Your theory on the dual MOP/OMP... I don't know the strategy for certain, I've asked on different occaisions on the THrottle to Load based switching with no definate answers. My theory is similar to an Alpha setup, low load/rpm handle by tables refering to Throttle/RPM VE, and higher values by the MAF based load values. Also akin to a MAF failure backup, the tables would still operate based on THEORETICAL FLOW. Although, my idle is extremely rich without the MAF ( could be caused by the lack of IAT), and driving was a bit off too on AFRs, but driveable.

r0tor
04-30-2009, 08:03 PM
actually, looking at the closed loop exit tables they don't seem to completely explain why it hangs onto open loop until 5500 rpms either unless there is a scaling issue on this map -shrug-

It might actually be this open set of open loop tables though... I don't think the AP logs open vs closed loop condition so i'm not certain at this point.

vansickey
05-01-2009, 09:33 AM
After looking at some more tables, I have to assume it's because of the Throttle fueling table, I am above the load threshhold at those rpm, so that shouldn't be it, and the throttle map, looks just like my results, going lean from 3.5k to 5.5k. At this point I think that is right, after some testing, if I find otherwise, I'll post it. Bringing me back to the prior thought of Throttle based VE below 5500, and MAF based load above 5500. Alot of other vehicles do this to solve for low airspeed revursion against the maf. Any way just some thoughts.

rotary.enthusiast
05-01-2009, 10:30 AM
actually, looking at the closed loop exit tables they don't seem to completely explain why it hangs onto open loop until 5500 rpms either unless there is a scaling issue on this map -shrug-

It might actually be this open set of open loop tables though... I don't think the AP logs open vs closed loop condition so i'm not certain at this point.


You can determine when the car is in open loop by logging STFT, which will always be 0 in open loop. There may be other (better) ways, but that's what I look for.

Also, there is another closed loop exit table that deals with RPM. Do some data logging in 1st gear and pay attention to when you come out of closed loop... you might be surprised :)

RK
05-01-2009, 11:46 AM
A quick word on MAF tuning vs Fuel Injector tuning.[/B]
There is much controversy regarding which way to settle out the fuel trims. You can choose either the MAF or the injectors really. However, keep in mind the MAF is critical in the calculation that determines engine load (which drives almost all engine control functions). My current line of thinking is this: if your maf is showing 5-6 g/s at idle, has a pretty constant reading at idle, and at WOT if it peaks out around the 210-220 for a naturally aspirated car I say it is correctly tuned and does not need to be touched. If you are not getting these results, use your fuel trims and those numbers to adjust the maf scaling.

Just a quick question on this. As far as you know is 210-220 normal for NA cars with a midpipe or stock? I went back over graphs from my last track session in January and with stock tune I was able to hit 205 but never went over. I've managed to hit 200 on highway conditions without breaking too many laws. I know Jon316G is able to get up closer to 220 but he has the DR mazsport midpipe and the RB intake. I've just got the RB and the stock cat.

Idle is fine at 5-6 g/s so I'm assuming the MP gives an additional 10-15.

I've got another track session next weekend that I'll log with the Cobb Stage 1 to see if I am seeing a higher peak but I wouldn't expect the airflow to be any different than stock tune.

Razz1
05-01-2009, 12:44 PM
I hit 230 consistantly @9k. That's with out a mid pipe.

Nygo hits 210 to 215 @9k and he has a mid pipe.

r0tor
05-01-2009, 12:45 PM
I hit 230 consistantly @9k. That's with out a mid pipe.

Nygo hits 210 to 215 @9k and he has a mid pipe.

your using MM's tune though and therefore have no clue as to what he did with your maf cal vs injectors vs fuel tables :eyetwitch

RK
05-01-2009, 12:48 PM
I hit 230 consistantly @9k. That's with out a mid pipe.

Nygo hits 210 to 215 @9k and he has a mid pipe.

230 sounds pretty damn good for NA. Stock intakes?

Razz1
05-01-2009, 12:58 PM
RB, plus duct with RB exhaust, mazsport coils

r0tor
05-01-2009, 12:59 PM
230g/s is roughly equal to 95% eninge VE at 9,000 rpms... its not happening with an unported engine

220g/s is roughly 87% VE and much more realilstic at 9000 rpms. If you notice, a stock engine hits its peak airflow around 8500 rpms because its VE is closer to 95% there.

hymee did this years ago and I verified it on my own car last year (stock intake + high flow cat + catback)
http://www.rx8club.com/showpost.php?p=441493&postcount=1

RK
05-01-2009, 01:12 PM
230g/s is roughly equal to 95% eninge VE at 9,000 rpms... its not happening with an unported engine

220g/s is roughly 87% VE and much more realilstic at 9000 rpms. If you notice, a stock engine hits its peak airflow around 8500 rpms because its VE is closer to 95% there.

hymee did this years ago and I verified it on my own car last year (stock intake + high flow cat + catback)
http://www.rx8club.com/showpost.php?p=441493&postcount=1

Might be possible if he's at or below sea level and your measurements are in the appalachian foothills, no? Does Death Valley have a race track? ;)

pgrothe
05-01-2009, 01:13 PM
230g/s is roughly equal to 95% eninge VE at 9,000 rpms... its not happening with an unported engine

220g/s is roughly 87% VE and much more realilstic at 9000 rpms. If you notice, a stock engine hits its peak airflow around 8500 rpms because its VE is closer to 95% there.

hymee did this years ago and I verified it on my own car last year (stock intake + high flow cat + catback)
http://www.rx8club.com/showpost.php?p=441493&postcount=1

Could his RB duct help at high speed ? I mean, it's a ram air and could possibly start to increase the pressure in the intake at high speed.

Razz1
05-01-2009, 01:24 PM
Does this help?

rotary.enthusiast
05-01-2009, 01:39 PM
Does this help?

Not really, no. Since you have no way of knowing if the MAF reading from either vehicle is correct, it's pretty meaningless.

RK
05-01-2009, 01:55 PM
Could his RB duct help at high speed ? I mean, it's a ram air and could possibly start to increase the pressure in the intake at high speed.

I have the ram duct and so does Jon316g and I'm getting 205 with stock tune and cat and he's getting ~220 with a MM tune and midpipe. I shouldn't but I always assume when people say they have the RB intake they're talking about the duct and intake.

I'm going with sea level adjustment. Razz what part of Cali were you at when you did the dyno? My 205 was in Sebring, FL which is close to sea level. Measurements here between 500 and 1000 ft above sea level peak at 200. No idea where r0tor is but Philly is close to sea level while Pittspuke is close to 1000 ft above.

Still thinking now that my upper limit is a little lower than it should be.

And from what I understand you lose about 5% efficiency per 1000ft above sea level.

Easy_E1
05-01-2009, 02:55 PM
My four port AT sucks up 224 gm/s at 1200 ft above sea level. With out the N2o.
Figure that one out.

Razz1
05-01-2009, 03:17 PM
Thats Easy 1....................... no carbon in your motor so it sucks harder. ha ha........

RK
05-01-2009, 03:54 PM
My four port AT sucks up 224 gm/s at 1200 ft above sea level. With out the N2o.
Figure that one out.

Maybe replacing your manifold every few months helps keep the air flowing? :lol:

You're using a MM tune as well, right? Seems people doing so are getting better flow. Not really sure why that would be but I don't pretend to understand his tuning method. Just know the tunes work great.

r0tor
05-01-2009, 04:07 PM
a) Everyone with a MM cal needs not mention what their top flow is as you have no idea how your maf is calibrated and why its calibrated like that.

b) Racing Beat says they make 3.5 at 8300 rpms and 5.8hp at 8900 rpms. Which would mean a 2% increase in flow at that area bring you closer to 215-225 g/s from my orignial recommendations given a healthy engine at standard temp and pressure.

Flashwing
05-01-2009, 04:21 PM
Trying to compare g/s MAF readings between cars isn't an exact science. Replacing the intake with aftermarket or changing the MAF scaling is going to alter the amount of mass being reported.

As Easy shows, he's running a 140ish WHP platform without nitrous and reporting 224 g/s of airflow. I dyno'd @ 192whp and I max out around 210 g/s of airflow.

The end goal is to ensure that the air/fuel ratio that's being called for by the PCM is being reported by the o2 sensor. Otherwise, I wouldn't get hung up on how much air your MAF is reporting.

r0tor
05-01-2009, 06:11 PM
Bringing me back to the prior thought of Throttle based VE below 5500, and MAF based load above 5500. Alot of other vehicles do this to solve for low airspeed revursion against the maf. Any way just some thoughts.

After some contemplation on the way home from work, I believe the throttle maps may be used in transitions during rapid accelerator position changes. My thinking is because when doing the 4200 rpm pulls for tuning, the afr seem to start out around lambda and then after a few seconds settles out to whats indicated on the normal openloop afr table.

vansickey
05-02-2009, 01:57 AM
Okay, I had a few thoughts, again...
b) Racing Beat says they make 3.5 at 8300 rpms and 5.8hp at 8900 rpms. Which would mean a 2% increase in flow at that area bring you closer to 215-225 g/s from my orignial recommendations given a healthy engine at standard temp and pressure.
that power was not from more air, just better harnessing of useable power, ie, afr & timing. Tuning doesn't really alter airflow, just power harnessed from it.
and
After some contemplation on the way home from work, I believe the throttle maps may be used in transitions during rapid accelerator position changes. My thinking is because when doing the 4200 rpm pulls for tuning, the afr seem to start out around lambda and then after a few seconds settles out to whats indicated on the normal openloop afr table.
I am still sold on my previous thought, I did some more testing today to confirm this, changed the TBfueling in my lean area in TBFuel, and presto chango, the afr's I'm looking for down low. I don't think rapid throttle change does it, I think it's purely RPM based. Alot of logging and testing tells me this., like you said 4200, 14.7 , would actually try to stay there till around 5500, probably a few seconds, like you said. First trying to HUNT stoich, then jumping to you Load based map, which at WOT should be much richer than Stoich. Alot of times, I've started runs around 2200,2500 which would run about 13.5, then it tries to hit 14.7 but with the little time it has, it usually only hunts to low 14, then back out at 5500.
This has been a real learning curve with Mazda's strategies compared to my STI., that and the lack of accurate 8 tuning help. With that being said, I wanted to say thanks for all the good stuff I've found in this post.
Oh back to the g/sec, I too am NA, and I have logged into the 230's. I have a modified "stock airbox,header,catless,flowmaster. At about 8k it runs out of breath, hopefully a new air filter will allow a little more. Oh and I saw the arguements, it's an unmodified MAF scale, for whatever that's worth.
Yes,RE I was going to mention the fueltrims too, that's what I have used in the past.
Also, what kind of advance are you guys running? I've moved it all around looking for power, dropping the split made a big difference to 3 - 7 degrees, increased max timing 9k, and increased timing below 5k, and that boosted power too, in the midrange where it was already strong didn't seem to change much, but below and above improved.

vansickey
05-02-2009, 02:17 AM
I dug this up from a few days ago, I was still tuning my high speed timing when I made this run.

Kane
05-02-2009, 02:21 AM
I dug this up from a few days ago, I was still tuning my high speed timing when I made this run.

All motor?

If so - that is the greatest intake tuning of all time!!!

Can I see your VE stock vs tuned? MAF and load may be off - but I would love to see improvements over stock.

SiLVeRE8
05-02-2009, 05:05 AM
I am new to this and sort of understanding this slowly... I have a question on step #5 which is the A/F gear tuning. Are the AFR in gears 1-2, 3-4, and 5-6 suppose to be identical to each other? Thanks!

vansickey
05-02-2009, 12:59 PM
All motor?

If so - that is the greatest intake tuning of all time!!!

Can I see your VE stock vs tuned? MAF and load may be off - but I would love to see improvements over stock.

I think it would be safe to drop that whole scale 20% and probably be alot more accurate.
My guess is, it's IAT compensationf factor mal adjustment. Or just the air was really that dense, it was a cool morning around 55f. I posted that for reference sake, I don't really belive the intake works that well, even with the alphabet soup sdais. The VE calculated figure can change dramaticly depending on conditions. Main thing, is getting a vehicle specific baseline, and using that as reference for changes, good or bad.
On a side note, I read that RG was going to look into an adjustable intake system,(to improve VE) did he ever finish it, or have any final conclusions?

r0tor
05-02-2009, 01:35 PM
I am new to this and sort of understanding this slowly... I have a question on step #5 which is the A/F gear tuning. Are the AFR in gears 1-2, 3-4, and 5-6 suppose to be identical to each other? Thanks!

1-2 and 3-4 maps ended up being a bit different on my car when targeting the same AFR. I never bothered with the 5-6 gear maps as i only use them for cruising.

r0tor
05-02-2009, 01:50 PM
that power was not from more air, just better harnessing of useable power, ie, afr & timing. Tuning doesn't really alter airflow, just power harnessed from it.

In theory, the total power gain should be a result on increase airflow (slightly higher pressure and cooler air entering the engine) and also decreasing the amount of work the engine needs to perform on the intake stroke. They get about a 3% increase from the RB intake powerwise and usually the intake stroke costs the engine 50-66% overall efficiency - so I went with a 2% increase of airflow to be optimistic although its probably closer to 1%.

VE always needs to be corrected to standard temp and pressure to be comparable.


Good work on cracking that throttle afr closed loop map. I always hoped the more people we can get discussing things the more we will all understand :smoker:

vansickey
05-02-2009, 11:19 PM
Just to reiterate my findings as well as many others, the easiest power to be found is within timing split. and being my first rotary tuning project, I wondered how much of an effect it REALLY is... An example I encountered... I thought I had a good timing map. Then backtracked a couple of flashes that didn't have my trailing map done, and I brought my primary timng with, which left me with a large split. A couple of curious runs that were low power above 7k, and below 4k, I found my trailing map was "stock" , so ALL I did was advance my trailing map and only my trailing map, and the power increase was substancial... At this point would you agree, that the map change would NOT change the amount of air entering the engine, thereby not changing VE but infact changing power output? Maybe I am not getting it, but I see VE, as airflow, not power harnessed. Filling the chamber, doesn't mean you are getting all the power to be had because that measurement is airflow in, not power out. For arguements sake, if we killed ignition, and kept WOT, measured the air, it would be, well whatever the figure 80 - 100%, but NO POWER. So, maybe I am not realising what the ACTUAL definition is, but this is how I think of it. I confused this point for a little while, while tuning my STI. I tried a tune from a competitor,and it would overboost around 3500, resulting in a higher load value, ie VE up to 3.14, but I would generate more torque with my mapping peaking around 3.07. Which puzzled me for a bit, I kept wanting to hit their load values, because I THOUGHT that meant more power... in actuality, it IS NOT more power, BUT the capacity to create more power, IF the other variables permit... ironicly looking back at that map, they just added some boost pressure, and retarded the whole timing table, not just at high loads were it would be needed to keep from knocking on pump gas. They made max airflow, safe, but not effective. If ALL you looked at was "LOAD" , it would LOOK more powerful. Anyway, it's late, my brain is coasting from working in the shop allday, doing finishing touches on my lawnmower rebuild, tomorrow I get to mow the lawn again,the grass is getting pretty high here. :) , I I just reread a bit of that last post rotor, yes I agree, the RB intake could very easily increase airflow like you said, and possibly make more power... I was just thinking that the extra air doesn't ALWAYS mean extra power. That doesn't even touch on the ram air effect...It's late, my eyes burn, more horsepower talk tomorrow.


One last thought, I am experimenting with some ridiculously high timing valuse at 36 @ 6k to 52 @ 9k, I haven't caught any knock yet, it may be just around the corner though. what is everybody else running?

r0tor
05-03-2009, 03:58 PM
there are several ways to make more power... getting more air in more easily, getting the exhaust out more easily, and optimizing how well the engine utilizes the air and fuel (afr and timing).

Timing is a tricky situation. Typically in a rotray the rules for NA engines have been that power is always found in the split and that advancing the leading plugs is not beneficial and could actually cause damage to the apex seals if its advanced too far. Typically 5 degrees of split was good for power. I was told by two top tuners that 15 degrees is what the renesis likes however Cobb goe with 5 degrees as thats what they say makes the best power.

My results have been unconclusive without sufficient dyno time....

MazdaManiac
05-13-2009, 12:01 PM
a) Everyone with a MM cal needs not mention what their top flow is as you have no idea how your maf is calibrated and why its calibrated like that.

your using MM's tune though and therefore have no clue as to what he did with your maf cal vs injectors vs fuel tables

I don't adjust the MAF on NA vehicles in the +150 g/sec range unless the entire curve is off.
Even then, its usually less than 2%

Here is Razz' actual MAF curve:

Kane
08-03-2009, 07:14 PM
Forgot about this one...

So you tried my new software yet rotor? You may find the concept pretty similar to your process described - just a LOT more data; and I account for things like AFR latency etc.

I still say scale the MAF first... not the injectors - because you are trying to find the "holes" in your tune.... the airflow holes are easier to spot - because regardless of gear - if at 2 volts, you're always 4-5% off.... guess what that means?

alz0rz
04-12-2010, 03:02 AM
Bump for some good info.