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MANUAL Transmission swap, Series 2 in a Series 1

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Old 04-27-2015, 11:24 AM
  #126  
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too much ado over nothing, jeebus
Old 04-27-2015, 11:44 AM
  #127  
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Originally Posted by TeamRX8
too much ado over nothing, jeebus
The theme of my rebuild in a nutshell! 2 years and counting...
Old 04-29-2015, 10:33 PM
  #128  
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May have jumped the gun on this but I just ordered this piece for the S2 shifter. Since reverse is on the left now this piece from the S1 transmission won't keep you from going into reverse accidentally it seems. Though about just mounting it upside down which would put that "stopper" tab on the correct side (left) but there's a gasket there between the transmission and the piece.

The part was only $20 so I figured I'd try it. Part #P610-17-449A


Old 04-30-2015, 01:13 AM
  #129  
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Yeah the S2 piece is plastic as well. I would get the right part.
Old 04-30-2015, 05:16 AM
  #130  
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NO, NO, NO - absolutely not!!! You need the S2 part, which while being plastic is very hard. The key factor is it has raised stops on it that combined with the plate on the S2 shifter shaft effectively make it like function like the Race Roots synchro saver.

DO NOT USE THE S1 PART!!!

The info is in this thread even, so stop being noobish

https://www.rx8club.com/series-i-tec...4/#post4662930
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Old 04-30-2015, 06:55 AM
  #131  
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Originally Posted by TeamRX8
Everything is detailed here, but spread out in bits and pieces

1. S2 trans with reverse and neutral switches.
2. S2 shifter required, different than S1.
3. S2 shift **** required, shift pattern different than S1
4. Reverse and neutral switch connection plugs are different from S1 and requure adaptation. Simple blade connectors are sufficient.
5. S2 throw-out bearing (??? Not sure, I installed a racing clutch with race TO bearing)
6. S2 motor end plate - possibly optional, but highly recommended; trans will have open gaps between engine, rocks/debris can get into bellhousing/clutch area
7. (2) quarts of 70W90 GL4 transmission oil (I recommend Ford Motorcraft XT-M5-QS) and fluid transfer pump
8. Tools, equipment, knowledge, etc. to R&R transmission in an RX8


Other things to consider whenever you pull/install a transmission

A. Clutch & flywheel mileage/condition
B. Throw-out bearing condition - usually a good idea to replace regardless
C. Pilot bearing & seal
D. Front input shaft housing/seal wear condition (TO bearing slides on it)
E. Rear trans/driveshaft seal
F. Shifter plastic shift fork bushing on trans engagement end - gets sloppy with wear


.
Whoops, I remember looking at that pic but I guess it didn't register until I was actually looking at the thing. Maybe add that to the list of things needed for the swap unless you buy the whole S2 shifter assembly which includes that piece .
Old 04-30-2015, 03:21 PM
  #132  
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was playing around to see what gear ratio and final drive changes do

S2 tranny in S1 car
1st 2nd 3rd 4th 5th 6th
-1.4% 0.4% 6.8% 0.8% 0.0% 6.7%
shorter 1st gear but much longer 3rd and 6th gear so better hwy milage

S2 vs S1
1st 2nd 3rd 4th 5th 6th
-8.4% -6.7% -0.7% -6.2% -7.0% -0.8%
all gears much shorter, except 3rd and 6th
Old 06-05-2015, 10:24 AM
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Originally Posted by TeamRX8
I would think that NC Miata 6 spd shifter would also work, no? Should be plenty of those around ...
To close this out, I got myself an S2 trans and I happen to have an NC shift lever (and 6 speed trans) lying around. The basic steel-rod-with-spheres-on-it part of the shifter drops in and can change gears. All the other parts don't fit right. There's a couple of collars that fit into the shifter turret to hold the upper joint down and those are too small, and the plastic hold-down plate is too big. The shifter turrets look similar inside (more similar than comparing S1 to S2), but are different shapes and sizes. I'll try to update again with a photo when I get around to buying an S2 shifter.
Old 06-05-2015, 11:02 PM
  #134  
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Originally Posted by Kennetht638
To close this out, I got myself an S2 trans and I happen to have an NC shift lever (and 6 speed trans) lying around. The basic steel-rod-with-spheres-on-it part of the shifter drops in and can change gears. All the other parts don't fit right. There's a couple of collars that fit into the shifter turret to hold the upper joint down and those are too small, and the plastic hold-down plate is too big. The shifter turrets look similar inside (more similar than comparing S1 to S2), but are different shapes and sizes. I'll try to update again with a photo when I get around to buying an S2 shifter.
We figured out that it was different several posts later, but I'll go back and edit that comment so that it won't confuse anyone
Old 06-08-2015, 09:10 AM
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Originally Posted by TeamRX8
We figured out that it was different several posts later, but I'll go back and edit that comment so that it won't confuse anyone
Yeah, I got that. I'm just saying that I was able to confirm it with hardware rather than with line drawings, and that the metal shift lever part of it does work, but every other part does not.
Old 04-07-2016, 09:36 AM
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Hmmm mine has 115k kilometers, I think, even with those sort of k's do I really need to change them ? The gearbox is really clean inside the bell housing, the whole gearbox is actually pretty clean.


Last edited by mazmorbid; 04-07-2016 at 09:40 AM.
Old 04-07-2016, 09:46 AM
  #137  
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If it ain't broke, don't fix it.
Old 04-07-2016, 11:55 AM
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I wouldn't replace any either.

The most likely one to fail will be the output shaft seal...and it is an easy in car replacement if it leaks
Old 06-09-2016, 11:05 PM
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I'm definitely will be putting a s2 transmission in my 8 in the near future.. Much cheaper option the a transmission rebuild thanks guys..
Old 12-13-2016, 01:15 PM
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NZ Series 1 vs. series 2 gearbox

How can I tell if a gearbox is a series 1 or series 2 without pulling it apart ?
Old 12-13-2016, 01:29 PM
  #141  
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The reverse is not in the same place.
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Old 12-13-2016, 01:41 PM
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S1: Reverse is right/back
S2: Reverse is left/forward
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Old 12-13-2016, 02:30 PM
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Thanks, however are there any other visual differences ?
Old 12-13-2016, 02:33 PM
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Yes the S2 trans looks different, it is made by Mazda and the S1 trans is made by Aisen.
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Old 12-14-2016, 08:37 AM
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S1:

https://www.rx8club.com/attachments/...ocal-xx-rh-jpg

S2:

https://www.rx8club.com/attachments/...t-mi-trans.jpg

I swapped an S2 into my RX8 a couple years ago. It was a piece of cake, and totally worth it. Never, ever worry about the transmission again.
Old 01-01-2018, 12:41 PM
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Hello all. I apologize if this is in the wrong place but I've searched for a month now and can't fully diagnose my issues. I recently did the described s1 to s2 swap. As of now I have clutch pressure when it's not running. Once I start it I loose the pressure. I pm up the clutch and regain it. As soon as I touch the gas I hear throw out bearing squeal and loose all clutch pressure. I have replaced and bleed the intire hydrolic system and adjusted the clutch pedal adjustments to multiple positions to try to solve this lroble. I'm using the exedy 10813 clutch kit. Thank you in advance.
Old 01-01-2018, 09:39 PM
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Originally Posted by shinkatom
Hello all. I apologize if this is in the wrong place but I've searched for a month now and can't fully diagnose my issues. I recently did the described s1 to s2 swap. As of now I have clutch pressure when it's not running. Once I start it I loose the pressure. I pm up the clutch and regain it. As soon as I touch the gas I hear throw out bearing squeal and loose all clutch pressure. I have replaced and bleed the intire hydrolic system and adjusted the clutch pedal adjustments to multiple positions to try to solve this lroble. I'm using the exedy 10813 clutch kit. Thank you in advance.

I have read a lot about the stage 1 clutch kits having issues. sounds like you have that issue. I can't remember the exact reason but it's some tolerance or dimension which makes it not function.

I swapped to a series 2 trans with an exedy OEM clutch and a S2 throw out bearing and it works great. Perhaps you need to swap that stage 1 clutch out.....
Old 01-02-2018, 06:46 AM
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Unless you're making big power, OEM is the best clutch.
Old 01-02-2018, 07:01 AM
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I have read about the exedy stage one clutch as well. I have the upgraded part number, not the one that had the problems, but that doesn't mean the actually fixed it or that I'm not having the same problem anyway. I was personally leaning towards this possibility myself before I asked. I just didn't want to steer anybody.

I think once I see some above freezing temps I'll reinstall the old stock clutch and pressure plate. It looked to be in decent shape yet and that will at least remove one of the things that changed.

​​​​​​​Thanks everybody.
Old 01-02-2018, 11:40 AM
  #150  
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There has to be air in, or getting into, the hydraulic system. Nothing mechanical other than bad hydraulic parts or trapped air can cause this.


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