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-   -   Interesting PDF on Formula Mazdas (Renesis Engine) (https://www.rx8club.com/series-i-tech-garage-22/interesting-pdf-formula-mazdas-renesis-engine-238855/)

nycgps 10-07-2012 10:43 AM

when it's above 8500, the stock rotor's gear might loose and allows the rotor to psychically "touching/striking" the irons. It's not just a Renesis thing. Its a known issue for decades.

That's why there is this snap ring thing service offer by Racing beat. it's an expensive fix(for a snap ring that cost like maybe <5 bux?) but it helps.

nycgps 10-07-2012 10:43 AM


Originally Posted by ASH8 (Post 4362410)
10W30W engine oil hey...so where is Jackson!..:)

Glad to know someone else (Star Mazda) knows which coloured Injectors go into an S2, as MNAO DON'T, their advice to their Mazda Dealers is appalling wrong (yet again)....been this way for over 10 months..

I did not want to post this 'M-tip', I have been sitting on it since January this year in the 'hope' it will be fixed, but, communication from myself and a few US Dealers I know have tried, it all falls on deaf ears @ MNAO, including the useless J Barnes...is it any wonder this Upper Managerial mob at MNAO all need sacking!....and yeah it make me mad!.

You have a "President" that is an old FORD hack!
The old Ivory Tower of management...BS castle!

You guys pick the error in this M-Tip..

they also change their oil every 500 miles ...

is it a surprised? we're talking about MNAO here. a company that probably 1/2 the people working inside have no idea what they are selling (Rotary Engine)

9krpmrx8 10-07-2012 11:57 AM

Good stuff guys, I did the SSV test this morning and Team is right.

Ash8,

Thanks for the M tip but I can confirm that those wire colors listed are not correct for different year 8's. We confirmed this last month between an 04' and 05' RX-8. The wire colors were different for some reason. I also spoke to bumblebeerx8 as he posted the info and he too found his wire colors were different.

Beodude 10-09-2012 12:35 AM


Originally Posted by RIWWP (Post 4362735)
Did you not read the whole statement about fuel and spark cut?



And this is referring to the race car still, which has a different ECU and different rev cut point than our street cars. That being said, shifting in the 8,000s and not crossing 9,000 is still a good idea for us.

I did read it, I was mostly referring to gear/bearing damage from spinning too fast.

shadycrew31 10-09-2012 02:23 AM

When we hit "redline" and hear a beep at 9k our engine is actually at 8600. I have taken my engine past that plenty of times with no noticeable damage. I've mis shifted and went to 10k as well, I'm sure when I crack my engine open I'll see some very light damage, might not even be noticeable to the naked eye.

They clearly sent out this bulletin because teams were complaining of engine failure. They are required to use the Renesis, and were most likely having a bitch fit because engines kept blowing. In 2010 they made several other changes to the map for cold starts and fuel trim, in 2009 they changed the rev limit from 8300 to 8600. They make sure the engines stay below 8600 because that's where these things live all day. For us daily drivers, the difference between 8600 and 9000 isn't going to blow up your engine in in 2 seconds, come on guys...

You are seriously comparing your Daily driven occasionally tracked cars (exception of a few track only 8's) to formula cars. With the only commonality the Renesis core. They have different water pumps, pulleys, throttle body, lubrication and cooling system, with a stand alone ECU, inside an 1800 lb frame.

We have a bunch of random shit, electronic everything, 500 lbs of wire in a 3000 lb car. Its not the same car, its barely the same engine.

I realize that most of you in here get that, I just don't want more misinformation to spread around these forums. We have enough in circulation already.

ASH8 10-09-2012 04:56 AM

Could not agree more with what Shady says...

And 9K thanks for confirming the Wire Colors are also wrong for Series 1's in that MNAO M-Tip...!!
So, we also have wrong Injector Colors and Part Numbers for the 4 x 2009 (S2) Injectors and this...I hope the 6 x 2004 S1 Injector colors are correct, sorry, but I don't have these in my OE parts stock to visually verify.

ASH8 10-09-2012 05:21 AM

9K...on OE Engine Wiring Harnesses for Series 1's...

There were a total of 9 different iterations made, 3 for Auto 4 Speed, 3 for Manual and 3 for Auto 6 Speed...

Roughly the original Harness, then ALL 'a' one way change (new for old part ONLY) for the 9 iteration changes, again roughly up to 2005, between 2005 and 2007, and from 2007 until Series II's, which are different yet again.

In the end though they all supersedes to just 3 different Engine Harnesses in Series I's, one for Auto 4 speed, and one for 6 speed Auto, and one for all S1 Manual Trans.

I can't confirm all the actual wire color changes for all 9 iterations, but I have no doubt 9K is correct seeing all the errors in anything MNAO puts out in their own M Tip Bulletins.

Factory TSB's from Japan are just copied directly, almost word for word.

shadycrew31 10-09-2012 10:38 AM


Originally Posted by ASH8 (Post 4363681)
9K...on OE Engine Wiring Harnesses for Series 1's...

There were a total of 9 different iterations made, 3 for Auto 4 Speed, 3 for Manual and 3 for Auto 6 Speed...

Roughly the original Harness, then ALL 'a' one way change (new for old part ONLY) for the 9 iteration changes, again roughly up to 2005, between 2005 and 2007, and from 2007 until Series II's, which are different yet again.

In the end though they all supersedes to just 3 different Engine Harnesses in Series I's, one for Auto 4 speed, and one for 6 speed Auto, and one for all S1 Manual Trans.

I can't confirm all the actual wire color changes for all 9 iterations, but I have no doubt 9K is correct seeing all the errors in anything MNAO puts out in their own M Tip Bulletins.

Factory TSB's from Japan are just copied directly, almost word for word.

We haven't cracked open an 06 or 07 as far as I know. I think the changes noted were on Hoss's car which is an 05 iirc, compared to 9k, houston, and mine which are all early model 04's.

9krpmrx8 10-09-2012 10:42 AM


Originally Posted by ASH8 (Post 4363681)
9K...on OE Engine Wiring Harnesses for Series 1's...

There were a total of 9 different iterations made, 3 for Auto 4 Speed, 3 for Manual and 3 for Auto 6 Speed...

Roughly the original Harness, then ALL 'a' one way change (new for old part ONLY) for the 9 iteration changes, again roughly up to 2005, between 2005 and 2007, and from 2007 until Series II's, which are different yet again.

In the end though they all supersedes to just 3 different Engine Harnesses in Series I's, one for Auto 4 speed, and one for 6 speed Auto, and one for all S1 Manual Trans.

I can't confirm all the actual wire color changes for all 9 iterations, but I have no doubt 9K is correct seeing all the errors in anything MNAO puts out in their own M Tip Bulletins.

Factory TSB's from Japan are just copied directly, almost word for word.

That explains it. It's weird though that wire colors would be different on two early build 04's



Originally Posted by shadycrew31 (Post 4363856)
We haven't cracked open an 06 or 07 as far as I know. I think the changes noted were on Hoss's car which is an 05 iirc, compared to 9k, houston, and mine which are all early model 04's.

The colors on Houston's 04' were different from bumblebeerx8's 04'.

shadycrew31 10-09-2012 10:44 AM


Originally Posted by 9krpmrx8 (Post 4363859)
That explains it. It's weird though that wire colors would be different on two early build 04's




The colors on Houston's 04' were different from bumblebeerx8's 04'.

0_o weird... Freaking Mazda!

9krpmrx8 10-09-2012 10:48 AM

Yeah Houston and I compared two different diagrams and descriptions and his wire colors were different from both. A couple of them matched and then there would be one or two wires that were a totally different color combination. I called bumblbeerx8 and he was like, "yeah I have seen different colors as well" :lol: So basically we just kind of put them how they appeared to go based on length, etc. We got it right though.

shadycrew31 10-09-2012 11:22 AM


Originally Posted by 9krpmrx8 (Post 4363865)
Yeah Houston and I compared two different diagrams and descriptions and his wire colors were different from both. A couple of them matched and then there would be one or two wires that were a totally different color combination. I called bumblbeerx8 and he was like, "yeah I have seen different colors as well" :lol: So basically we just kind of put them how they appeared to go based on length, etc. We got it right though.

That is the best way!

Get it right get it tight.

j9fd3s 10-09-2012 02:23 PM


Originally Posted by 9krpmrx8 (Post 4361616)
Their oil change intervals are telling as well.

not really, its a race car. we run with star mazda, and they get 4, 20 minute sessions a day, for 2 days. with ~2 minute lap times, this is about 10 laps of a 3 mile track, so they do about 30 miles per session. 8 sessions a weekend.

this is only 240 miles per race weekend, and i'm sure they all change oil between races anyways, even though it looks like they don't need to

olddragger 10-09-2012 03:54 PM

doesnt oil changes in true race cars have as much to do with fuel dilution as it does with oil breakdown?

RIWWP 10-09-2012 03:57 PM

Where would fuel be getting into the oil? Leak down from piston engines makes sense, but we don't have a leak down point for fuel to get to the oil pan? Unless it's going between the housing and the irons, which would be concerning for different reasons.

olddragger 10-09-2012 04:04 PM

fuel can get into the oil. Every engine has blow by. Try this --remove your dipstick and go out and run a lap or two---hook a catch can up to it first:)

shadycrew31 10-09-2012 04:22 PM

This thread is going to turn into an oil debate in 5 posts I got $10 on it.

who's go the over/under?

9krpmrx8 10-09-2012 04:23 PM

Rotaries have a lot of fuel dilution actually. My test have shown that Mobil1 tends to deal with it a lot better than my previous oil did though. If you look at some of my old samples you will see the high % of fuel showing in the oil.

9krpmrx8 10-09-2012 04:23 PM


Originally Posted by shadycrew31 (Post 4364156)
This thread is going to turn into an oil debate in 5 posts I got $10 on it.

who's go the over/under?


Done.

skc 10-09-2012 05:25 PM

I also noticed that the oil preassures where a lot higher than stock. Is this achieved by a more powerful pump?

Iluvrevs 10-09-2012 05:34 PM


Originally Posted by skc (Post 4364190)
I also noticed that the oil preassures where a lot higher than stock. Is this achieved by a more powerful pump?

Arent they on par with the S2 though?

9krpmrx8 10-09-2012 05:35 PM


Originally Posted by skc (Post 4364190)
I also noticed that the oil preassures where a lot higher than stock. Is this achieved by a more powerful pump?

Nope, oil pressure regulator mod. Mazmart and other builders make them. My Mazmart mod made my pressure a bit higher than what what done by Pineapple Racing on my current engine. I currently see max pressures of about 100PSI versus 120-130PSI with the Mazmart mod. Stock maxes out at 70PSI give or take a few PSI.

shadycrew31 10-09-2012 05:52 PM

Answers to all your questions can be found here.

Star Race Cars Parts Catalog

ASH8 10-09-2012 06:11 PM

Not for me :), as many are Star Mazda specific, many look genuine Mazda, but there is no corresponding MAZDA Part Number to cross reference that I can see....

Find that and you have the holey grail...well sort of.

Example...Fuel Rail Hose..
FUEL RAIL HOSE
050-587 FUEL RAIL HOSE (050-556)

Now is it S1 or S2, I cant tell from pic..
N3H1-13-495B Fuel Hose Series 1
N3R1-13-495A Fuel Hose Series 2

shadycrew31 10-09-2012 06:27 PM


Originally Posted by ASH8 (Post 4364216)
Not for me :), as many are Star Mazda specific, many look genuine Mazda, but there is no corresponding MAZDA Part Number to cross reference that I can see....

Find that and you have the holey grail...well sort of.

Example...Fuel Rail Hose..
FUEL RAIL HOSE
050-587 FUEL RAIL HOSE (050-556)

Now is it S1 or S2, I cant tell from pic..
N3H1-13-495B Fuel Hose Series 1
N3R1-13-495A Fuel Hose Series 2

From what I can tell they are only using S2 fuel injectors, everything else are modified parts specific for the formula car or from the S1. There was no HP increase from the s2 engine so they decided to stay with the S1.

ShellDude 10-09-2012 06:32 PM


Originally Posted by shadycrew31 (Post 4364206)
Answers to all your questions can be found here.

Star Race Cars Parts Catalog

I wonder how much this part costs.... Star Race Cars Parts Catalog

HiFlite999 10-09-2012 06:38 PM


Originally Posted by shadycrew31 (Post 4364206)
Answers to all your questions can be found here.

Star Race Cars Parts Catalog

Very interesting catalog; I wonder if ordinary mortals can order from it? :ylsuper:

shadycrew31 10-09-2012 06:39 PM


Originally Posted by ShellDude (Post 4364229)
I wonder how much this part costs.... Star Race Cars Parts Catalog

No clue... but it looks yummy.

you can upgrade your renesis with the front cover, pulley spacer, front plate, water pump, and sump tray :).

I'm more interested in the water pump and if its upgraded or just modified to fit a bigger pulley for overdrive purposes.....

Sydeffect 10-09-2012 06:59 PM

So is using the engine to brake bad for it since its not getting any fuel (premix)?

HiFlite999 10-09-2012 07:02 PM

And their muffler must be good for +20 hp, right?

ShellDude 10-09-2012 07:05 PM

I looked at their water pump and was immediately curious if it was stock or not.

ASH8 10-09-2012 07:25 PM


Originally Posted by shadycrew31 (Post 4364225)
From what I can tell they are only using S2 fuel injectors, everything else are modified parts specific for the formula car or from the S1. There was no HP increase from the s2 engine so they decided to stay with the S1.

Yup..Timing Cover does not look S2 either..or S1 :)

shadycrew31 10-09-2012 08:25 PM


Originally Posted by ShellDude (Post 4364239)
I looked at their water pump and was immediately curious if it was stock or not.

I'm not sure if its aftermarket but that pulley is larger than the ac compressor lol (sarcasm).


Originally Posted by ASH8 (Post 4364246)
Yup..Timing Cover does not look S2 either..or S1 :)

Yea its a custom cover with AN fittings for the sump setup.

9krpmrx8 10-10-2012 01:42 AM

I spotted the heat shield between the LIM and the header. I'd like to see how it attaches.

j9fd3s 10-10-2012 12:48 PM


Originally Posted by ShellDude (Post 4364239)
I looked at their water pump and was immediately curious if it was stock or not.

the water pump assembly is an 86-88 Rx7 unit. they are probably using that because the Rx8 has the water pump and front cover in one casting, and they are using the dry sump front cover which isn't

nycgps 10-10-2012 01:44 PM

i get one if they can paint it in pink and cost 200 bux

1.3_LittersOfFurry 10-10-2012 01:53 PM

This is awesome, thanks for sharing 9k. :)

nycgps 10-10-2012 02:11 PM


Originally Posted by 9krpmrx8 (Post 4364366)
I spotted the heat shield between the LIM and the header. I'd like to see how it attaches.

odula japan has something like that years ago.

9krpmrx8 10-10-2012 02:23 PM


Originally Posted by nycgps (Post 4364745)
odula japan has something like that years ago.

Got any pics of it installed?

shadycrew31 10-10-2012 02:40 PM


Originally Posted by 9krpmrx8 (Post 4364751)
Got any pics of it installed?

Just get some sheet metal line it with reflective tape and strap it to the LIM.

olddragger 10-10-2012 08:10 PM

they premix at 200/1?

RotoRocket 10-14-2012 11:59 AM

I read the link OP provided. Thanks, OP.

I find this all interesting, but- and let me stress I'm pretty out of it today, so I may be missing the obvious- how do many of the maintenance procedures, techniques and intervals regarding this dedicated-race rotary have relevance and/or applicability to daily driven, garden variety, consumer owned RX8s?

RIWWP 10-14-2012 12:03 PM

Most of it doesn't have any direct application. Most of it is simply interesting.

There are a few bits that do apply still, since the engine itself is still pretty similar. Engine management and engine usage is different, as is cooling and lubrication. But there are still things we can use from it. Like the RPM limitations due to housing damage, the fact that Mazda still sees premixing as a good thing, etc...

nycgps 10-14-2012 01:15 PM


Originally Posted by RIWWP (Post 4366702)
Most of it doesn't have any direct application. Most of it is simply interesting.

There are a few bits that do apply still, since the engine itself is still pretty similar. Engine management and engine usage is different, as is cooling and lubrication. But there are still things we can use from it. Like the RPM limitations due to housing damage, the fact that Mazda still sees premixing as a good thing, etc...

You re wrong!

Mazda knows best we know nothing! 5w20 ftw! Premix is for idiots cuz omp.is more than enough ftw! Yada yada yada !!!!

nycgps 10-14-2012 01:20 PM


Originally Posted by 9krpmrx8 (Post 4364751)
Got any pics of it installed?

Friend bought one overseas, dont have a pic now, will ask.if he can snap one for me. I think odula has it on its web site.

TeamRX8 10-15-2012 12:30 AM


Originally Posted by ShellDude (Post 4364229)
I wonder how much this part costs.... Star Race Cars Parts Catalog

the dry sump oil system alone costs more than you are willing to drop on an engine

PhillipM 10-15-2012 07:04 AM


Originally Posted by Slidin8 (Post 4361624)
Thanks 9k for posting this, i completely understand how the intake ports work now

was a great read

Amazing ain't it, the intake resonance works fantastically on a zero overlap engine but the exhaust with far more energy apparently does nothing :naughty:

PhillipM 10-15-2012 07:21 AM


Originally Posted by RIWWP (Post 4362735)
And this is referring to the race car still, which has a different ECU and different rev cut point than our street cars. That being said, shifting in the 8,000s and not crossing 9,000 is still a good idea for us.

Never really seen any particular housing wear or even chatter marks on our racers, but then we make sure we inject plenty of fuel on the overrun (as much for side seal cooling and lubrication as housing wear too).

Don't get too hung up on the oil change times in that PDF, that's normal for pretty much any race vehicle.

RIWWP 10-15-2012 08:46 AM


Originally Posted by PhillipM (Post 4366990)
Never really seen any particular housing wear or even chatter marks on our racers, but then we make sure we inject plenty of fuel on the overrun (as much for side seal cooling and lubrication as housing wear too).

Don't get too hung up on the oil change times in that PDF, that's normal for pretty much any race vehicle.

Yup. I've never seen you mention it, though other racers have. I don't think either "side" is wrong, just something involved that isn't being shared/documented that makes the difference.

With the unknowns of the street engines, especially remans, a cautious approach to that is best in my opinion.

olddragger 10-15-2012 09:11 AM

do they run pre mixed premix ( VP fuels has it available?)? I think they do.
On the exhaust--they have a nice flowing set up--but iit doesnt look like it is a "tuned". to me. But I know nothing really.
I am curious Philip--injecting at overun doesnt wash the lubrication away? Or do you have a high enought pre mix ratio to compensate for that?


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