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T-von 07-29-2007 05:32 PM


Originally Posted by MazdaManiac (Post 1985661)
I am already in the process of stockpiling motors from the yards. It is cheaper to swap than rebuild.



Not if you don't have any internal damage. A failed Renesis is only plaigued with excessive carbon build-up inside the engine. In this case, it cost next to nothing to refresh the carbon infested engine rather than spend 1,800-2,200 for a junk yard engine. Nothing internally will be out of spec. Been there done that with great success. Even Kevin Landers at Rotary Resurrection will back that up. If I were you, I would be opening all these engines and doing an internal cleaning. That's all they really need.

New Yorker 07-29-2007 05:35 PM


Originally Posted by T-von (Post 1991961)
Mazda never had such a serious problem like this on it's older peripheral exhaust ported rotary's.

Car and Driver, long term test, 40K miles, 9/05…

"None of the RX-8's times touched those of our old 255-hp, 2884-pound twin-turbo RX-7, which put out 5.2-second rushes to 60 mph and 0.93-g skidpad runs. But neither do the RX-8's frustration levels touch the RX-7's. We made nine unscheduled stops in the RX-7 to the RX-8's three. After the converter and A/C fixes, the RX-8 ran flawlessly, with only its oil addiction and scheduled service stops to crack the hood. There were three of the latter, costing $25 to $30. There was one $90 rip-off, and the big 37,500-mile service ran $411 and changed out the filters and spark plugs as well."

T-von 07-29-2007 05:46 PM


Originally Posted by New Yorker (Post 1991973)
Car and Driver, long term test, 40K miles, 9/05…

"None of the RX-8's times touched those of our old 255-hp, 2884-pound twin-turbo RX-7, which put out 5.2-second rushes to 60 mph and 0.93-g skidpad runs. But neither do the RX-8's frustration levels touch the RX-7's. We made nine unscheduled stops in the RX-7 to the RX-8's three. After the converter and A/C fixes, the RX-8 ran flawlessly, with only its oil addiction and scheduled service stops to crack the hood. There were three of the latter, costing $25 to $30. There was one $90 rip-off, and the big 37,500-mile service ran $411 and changed out the filters and spark plugs as well."



That's one car and one test what's your point? Please go back and read my post again. I'm speaking only of the excessive carbon build-up related issues with the internal design change and the number 1 source of all the rx8's related engine problems. The excessive carbon build-up is what's killing these engines. Also for the record, as complicated as the Fd's 13brew was, it was never recalled for total engine replacement. I'm not trying to compare which engine is better here.

MazdaManiac 07-29-2007 06:35 PM


Originally Posted by T-von (Post 1991961)
I agree about the rotary not being to user friendly for the average consumer however, the Renesis rotary's major source for the recall has been due to this engines (Renesis) excessive amounts of carbon build-up and plug fouling that hurts the engines compression. From day one I always felt the side exhaust port could cause these problems. Mazda never had such a serious problem like this on it's older peripheral exhaust ported rotary's. If Mazda of America knew anything about this engine, they could have easily prevented all these unnecessary recalls and just simply had the dealers perform carbon cleanings from day one as a required part of this engines maintenance.

They know about it. Look at why they shelved side port motors back in the '80s.This time around, they "decided" that the change in side seal and apex seal design was sufficient. They were wrong.


Originally Posted by T-von
Do any of you even know what Mazda is actually doing with the remans they send to have rebuilt? Low mileage engines are opened and cleaned, get new apex seals, teflon coated rotors to fight carbon build up, and a new gasket kit. Sounds pretty simple huh? That's really all the engine needs. Everything else inside the engine isn't even worn down enough to warrant replacing since everything else will be well with-in spec.

Except they are replacing the housings and sometimes the end plates as well. They have quite a graveyard.


Originally Posted by T-von
In this case, it cost next to nothing to refresh the carbon infested engine rather than spend 1,800-2,200 for a junk yard engine. Nothing internally will be out of spec. Been there done that with great success. Even Kevin Landers at Rotary Resurrection will back that up. If I were you, I would be opening all these engines and doing an internal cleaning. That's all they really need.

The problem is, by the time you accumulate the billable hours and parts (even for a "refresh" as you put it), you are stuck with the spotty work of the dealerships and having to support that with an extended warranty.
Ultimately, it is more cost effective to just yank the motor and drop in a replacement.
A refresh will take a dealer tech a minimum of 9 billable hours and $800 to $1600 in seals, gaskets and O-rings. (On top of the 13 billable for the RnR.)
It doesn't matter - the housings are "out-of-spec", even without catastrophic apex seal failure.

T-von 07-29-2007 09:00 PM


Originally Posted by MazdaManiac (Post 1992045)
They know about it. Look at why they shelved side port motors back in the '80s.This time around, they "decided" that the change in side seal and apex seal design was sufficient. They were wrong.

I thought they claimed the side exhaust failed due to the types of oil used back then causing too much carbon build-up?




It doesn't matter - the housings are "out-of-spec", even without catastrophic apex seal failure.

That doesn't make any since. Please eliaborate on the cause. I can't imagine or have I've ever seen carbon destroy a rotor housing unless the engine carbon locked causing apex seal breakage.

Paul_in_DC 07-29-2007 10:13 PM


Originally Posted by MazdaManiac (Post 1984259)
Having been following some of those issues posted above, I suggest you read those links and do some follow up yourself.
All cars have recalls and TSBs. None of the failures shown above even compare generally to the massive Mazda RX-8 engine recall. Its not even the same league. ...

How "massive" is this recall though? If Mazda isn't mentioning the number of engines involved, how do you determine it's a "massive" problem?

New Yorker 07-29-2007 11:04 PM


Originally Posted by Paul_in_DC (Post 1992292)
How "massive" is this recall though? If Mazda isn't mentioning the number of engines involved, how do you determine it's a "massive" problem?

We've started an informal poll: https://www.rx8club.com/showthread.php?t=122843

MazdaManiac 07-29-2007 11:42 PM


Originally Posted by T-von (Post 1992215)
That doesn't make any since. Please eliaborate on the cause. I can't imagine or have I've ever seen carbon destroy a rotor housing unless the engine carbon locked causing apex seal breakage.

I don't know for sure - I can't get my hands on a MNAO-pay motor. I presume that it is abnormal wear to the housing from the apex seal since the latter is much harder than the former and when applied together without lube and at high temps, the housing suffers.
Williams has a massive graveyard of housings and end plates.


Originally Posted by Paul_in_DC (Post 1992292)
How "massive" is this recall though? If Mazda isn't mentioning the number of engines involved, how do you determine it's a "massive" problem?

It is a recall that is open to ALL RX-8s. Can't possibly be any more massive than that (compared to the BMW recall which is model and year specific).

Paul_in_DC 07-30-2007 07:06 AM


Originally Posted by MazdaManiac (Post 1992372)
It is a recall that is open to ALL RX-8s. Can't possibly be any more massive than that (compared to the BMW recall which is model and year specific).

There are many such recalls on many types of cars. That still doesn't answer the question of how you determine it's a "massive" problem... unless you define any recall as a massive problem.

rotary crazy 07-30-2007 07:50 AM

NEW YORKER are you going to sevenstock?

I would really love to see the # of engines replace, most car company's fix the engines instead of replacing them thats the real diference


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