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-   -   OFP Mod for REW Install (https://www.rx8club.com/rotary-swaps-217/ofp-mod-rew-install-257641/)

Banzai-Racing 03-26-2015 08:47 AM

OFP Mod for REW Install
 
I do not know if this has been covered on this forum. If it has then just ignore everything below this line. Just hoping to save people multiple rebuilds

We have a car in the shop right now for a REW install, that has spun bearings on multiple engines prior to it coming to us. As I was reworking EVERYTHING, there were multiple candidates for causes of this failure.

Bearing failure is caused by oil starvation, and this car had more than its fair share of massive oil leaks. However the main cause of the multiple engine failures was the use of the Renesis Oil Filter Pedestal, this is a must with the REW install since there is no clearance for a filter or the oil cooler return line with the REW pedestal.

The problem is that the pedestal looks like it will mount directly to the engine, which it will, however the supply hole to the bearings is more than 50% blocked, the hole for the oil to return to the pan through the pressure regulator does line up. This leads to a false sense that there is plenty of oil reaching the engine internals.


https://cimg2.ibsrv.net/gimg/www.rx8...9ff9532a69.jpg

Renesis gasket on a REW, notice how the top hole it half blocked.


https://cimg3.ibsrv.net/gimg/www.rx8...ab7f4f2938.jpg

Renesis gasket on Renesis OFP


https://cimg5.ibsrv.net/gimg/www.rx8...a5fce57a78.jpg

Renesis Gasket on FD OFP


https://cimg8.ibsrv.net/gimg/www.rx8...31f05d8f93.jpg

Etched hole locations from REW


https://cimg1.ibsrv.net/gimg/www.rx8...731c805181.jpg

Dykem and scribing


https://cimg6.ibsrv.net/gimg/www.rx8...6f7625b97d.jpg

Ported

LiveWire 03-26-2015 11:44 AM

Thanks for posting, saving a couple of us a few headaches down the road.

Do the holes on the pedestal need to be port matched? A quick idea also, why not use an Rx8 oil filter relocation kit and use an FD plate to mate to the block. Theoretically you would only have to worry about matching AN fittings, correct?

Banzai-Racing 03-26-2015 11:59 AM


Originally Posted by LiveWire (Post 4675068)
Do the holes on the pedestal need to be port matched?


That is what the last few pictures are showing



Originally Posted by LiveWire (Post 4675068)
A quick idea also, why not use an Rx8 oil filter relocation kit and use an FD plate to mate to the block. Theoretically you would only have to worry about matching AN fittings, correct?



there is no clearance for a filter or the oil cooler return line with the REW pedestal. There is also no room for a OF relocation kit on the FD pedestal.

Arca_ex 03-26-2015 12:12 PM

Good information. I had a small o-ringed plate machined that is FD ports on one side and Renesis pedestal on the other but this seems much easier to do.

firecran 03-26-2015 12:35 PM

I basically did what Banzi did back when I first picked up my car.
Also made my own gasket. No issues, it's been 3+ years.


.

Banzai-Racing 03-26-2015 12:36 PM

It is, since the FD iron is already tapped for the M8 bolts, even though the FD pedestal uses M6 studs

dannobre 03-26-2015 12:46 PM

I just made an adapter too.

Getting the oil filter remotely mounted is more than worth the cost of admission as well ;)

I find it difficult to believe that they wouldn't have noticed that the oil filter pedestal adapters were different :shocking:

I might be worried about how little material is left on the side you adjusted as well.....it doesn't leave much for the gasket to seal

Banzai-Racing 03-26-2015 01:05 PM

Remote mounted oil filter is mandatory. This car we made a custom bracket and put is under the car for easy access when changing the oil.


https://cimg7.ibsrv.net/gimg/www.rx8...b95ac4ce8a.jpg


Relocated filter

firecran 03-26-2015 01:14 PM


Originally Posted by dannobre (Post 4675093)

I might be worried about how little material is left on the side you adjusted as well.....it doesn't leave much for the gasket to seal


I was a little worried about it at first but 3+ years and no issues.
I also made my own gasket though.

dannobre 03-26-2015 01:44 PM

1 Attachment(s)
This is a nice solution :)

Banzai-Racing 03-26-2015 02:04 PM

You must be running the return line to the remote filter, then to the block.

If you look inside the OE pedestals you will see that the return flow is split between the filter and regulator.

dannobre 03-26-2015 02:09 PM

I don't have a picture of the underside handy...but the 2 holes are joined together inside

Banzai-Racing 03-26-2015 02:21 PM

Obviously, they would need to be, otherwise you would either be feeding all the oil to the regulator or all to the bearings. Both scenarios would result in instant failure.

I was referencing the factory oil flow through the OE pedestal. What you are planning should not hurt anything as long as the filter is not too much of a restriction, since all the return oil is going through the filter. Factory flow splits the return between the regulator at the pan and filter, then the filtered portion goes to the bearings.

SiNfidelity 03-26-2015 05:15 PM

Yeh good point banzai.

At first glance it's an easy mistake which almost fooled me too with mounting Rene ped on 20b.

strokercharged95gt 03-27-2015 09:14 AM

Thanks Banzai, I noticed that same issue when attempting to test fit the RX8 pedestal onto the REW block. I will make those modifications as you illustrated.

R0undabout 09-22-2015 08:31 PM

Thread revival. I'm curious to know what kind of gasket material and thickness was used by those who made their own.

firecran 09-22-2015 08:42 PM

Regular gasket paper that you get from advanced auto is what I use.
Its green and comes rolled up, over 3 years now with zero issues.

.

R0undabout 09-22-2015 08:46 PM

Thanks firecran!


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