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9krpmrx8's Boost Build Thread

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Old 04-07-2011, 05:39 PM
  #101  
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Originally Posted by NgoRX8
Congrats on making the push 9k! Can't wait to see how this turns out.

The problem with the actuator isn't that it fails. It's that the actuator isn't strong enough to hold itself closed in the upper rpm because of the high exhaust pressure. This results in lower boost pressure up top and when this happens, even a boost controller won't help since it can't control the position of the actuator arm.
Thanks man! So is there a stronger actuator available?

Originally Posted by pdxhak
^+1 I was just about to reply with that. The BNR upgrade adds watercooling as well so it is not just for power. The external wastegate is so you can hold boost in the higher RPMs.
Yeah I am trying to read up on the T618Z and see what if anything, can be done to increase it's life.

Last edited by 9krpmrx8; 04-18-2011 at 04:01 PM.
Old 04-08-2011, 01:22 AM
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Originally Posted by 9krpmrx8
Thanks man! So is there a stronger actuator available?
.
Yes there is . But as i've been saying for 2yrs now - you don't need one - just follow my simple 6 step process

Originally Posted by 9krpmrx8
Yeah I am trying to read up on the T1618Z and see what if anything, can be done to increase it's life.
32000 miles on the stock housing here

Last edited by Brettus; 04-08-2011 at 01:25 AM.
Old 04-08-2011, 11:42 AM
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you are doing something right Bret.
OD
Old 04-09-2011, 10:25 AM
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Okay, so let's talk heat shielding. Has anyone done any type of sheet metal fab for heat shielding? Or is everyone just using a turbo blanket?
Old 04-10-2011, 12:28 AM
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Ceramic cored weaved aluminium heat shield - does wonders .

Last edited by Brettus; 04-10-2011 at 12:33 AM.
Old 04-10-2011, 03:37 PM
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ignore the recirc line.

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Old 04-10-2011, 06:00 PM
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^omg Nuke! Youre alive!!!
Old 04-10-2011, 06:10 PM
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That's exactly what I was thinking lol.
Old 04-10-2011, 09:22 PM
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Originally Posted by RWD+LSD=Zoom
^omg Nuke! Youre alive!!!
yep. i went though hell and back.
Old 04-10-2011, 10:28 PM
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Originally Posted by nuke0907
yep. i went though hell and back.

Thanks dude, I may be asking you for more advise. Glad you are doing ok
Old 04-13-2011, 10:40 AM
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does your kit already have fix #2
Old 04-13-2011, 10:51 AM
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No, I am going to work on that. I am trying to decide whether to have the nipple welded or to tap it and install the nipple that way.
Old 04-13-2011, 10:54 AM
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thats exactly what I have going on right now. I have a brass tap that I can use and I am thinking I will just tap it. My weld guy suggested that based on the thin cast outlet pipe that the kit comes with.
Old 04-13-2011, 11:00 AM
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Originally Posted by RWD+LSD=Zoom
thats exactly what I have going on right now. I have a brass tap that I can use and I am thinking I will just tap it. My weld guy suggested that based on the thin cast outlet pipe that the kit comes with.

Yeah I am thinking some thread lock tape on the threads too.
Old 04-13-2011, 11:05 AM
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yeah that and Im also thinking about some rtv gasket sealer I really dont want any leaks.
Old 04-14-2011, 04:46 PM
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Thoughts on the oil feed line coming from and oil filter adapter plate rather than the factory oil pressure sending unit?

Does anyone think the Mazmart Oil Pressure mod will affect this?
Old 04-14-2011, 08:07 PM
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http://vibrantperformance.com/catalo...d4374a930b43d5
Old 04-15-2011, 10:07 AM
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Originally Posted by RWD+LSD=Zoom
yeah that and Im also thinking about some rtv gasket sealer I really dont want any leaks.
I got this tap done. It was super easy man. I tapped it then used copper rtv gasket sealer around the edges. Came out clean and tight. Super easy to drill through as well
Old 04-15-2011, 10:56 AM
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Originally Posted by RWD+LSD=Zoom
I got this tap done. It was super easy man. I tapped it then used copper rtv gasket sealer around the edges. Came out clean and tight. Super easy to drill through as well

Nice. Pics? I just found out my GF's landlord is a welder who does aluminum gates. I am going to have him do something simple for me to test out the quality of his work.
Old 04-15-2011, 11:39 AM
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I am going to have him do something simple for me to test out the quality of his work
An extra bung on my oil pan maybe?
Old 04-15-2011, 11:48 AM
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Originally Posted by 9krpmrx8
Nice. Pics? I just found out my GF's landlord is a welder who does aluminum gates. I am going to have him do something simple for me to test out the quality of his work.
I will take some pics this evening for you and post them in my build thread.

Its always nice to have access to a welder. Did you see the pics of my manifold after getting rewelded :D

I got it done for free through my next door neighbor, they ground out the old welds and rewelded with nickle rod. The welders are engineers at a powerplant so they did their engineer duty by testing with red dye to be sure there were no leaks. Super awesome and it looks great
Old 04-15-2011, 11:55 AM
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Originally Posted by hoss -05
An extra bung on my oil pan maybe?
No way, I was thinking something simple like tabs on my secondary radiators, something that if it doesn't look pretty it's no biggie. I would hate for him to **** up on your pan.

Originally Posted by RWD+LSD=Zoom
I will take some pics this evening for you and post them in my build thread.

Its always nice to have access to a welder. Did you see the pics of my manifold after getting rewelded :D

I got it done for free through my next door neighbor, they ground out the old welds and rewelded with nickle rod. The welders are engineers at a powerplant so they did their engineer duty by testing with red dye to be sure there were no leaks. Super awesome and it looks great
Yeah I saw that, the weld work looks nuts.
Old 04-15-2011, 04:53 PM
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Originally Posted by 9krpmrx8
Thoughts on the oil feed line coming from and oil filter adapter plate rather than the factory oil pressure sending unit?
Either way is fine but you get pre filtered oil to the turbo .Mine is setup post filter .


Originally Posted by 9krpmrx8

Does anyone think the Mazmart Oil Pressure mod will affect this?
Good question - maybe do a flow test with the drain tube off like MM did in Mad Dogs' thread ....
Old 04-16-2011, 02:21 PM
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Can't believe I am just finding this now...
Old 04-17-2011, 01:53 AM
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Originally Posted by shadycrew31
Can't believe I am just finding this now...



The turbo definitely needs a rebuild and is not an upgraded unit for sure. I talked to majestic and they are going to let me know what they can do to address the need for additional cooling by adding water cooling.The blow off valve is a Greddy Type R and is huge. Other than that everything in teh kit looks good. I am going to try and put it all together on the floor just to make sure.

Also, I am just throwing this out there. I talked to a buddy of mine who was big into the DSM's back in the day (Diesel truck freak now) and he was saying that people have run a separate oiling system for the turbo itself to avoid having to rebuild the Mitsubishi turbos every couple of years.

He said many bashed the idea but that some ran it successfully. I will research but any thoughts on it? I know it adds complexity and with tapping into the factory system you get more pressure with increased RPM and I'm not sure how a separate system could deal with that.

Scroll down to the last pump option.

http://www.rbracing-rsr.com/oilsystems.htm

Last edited by 9krpmrx8; 04-17-2011 at 01:59 AM.


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