View Full Version : DIY: Transmission and Differential fluid replacement


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Rems31
04-21-2009, 06:16 PM
went to the dealer to get my service done.. I also got them to change the diff and transmittion oil while they were at it...

I supplied 2 x Redline MT90 and 2 x redline 75w90 diff oil..
The stuipid idiots manage to put 1 x MT90 and 1 x 75w90 into the diff and
1 x MT90 and 1 x 75w90 into the transmittion how stupid is that....how can you mix the 2 different oils up?? read the bloody label

Is this going to be a problem? im getting the fluids drained and replaced in 3 days time...

I called my dealership and they want to charge $200 to do this...

416to212
04-27-2009, 12:27 AM
Sorry if I overlooked this info but can someone tell me again what the bolt sizes are for the fill and drain plugs?

I'm guessing I have to buy a few new sockets.

Evan0925
04-27-2009, 12:44 AM
ransmission drain plug (24mm)
transmission fill plug (24mm)
differential drain plug (24mm)
differential fill plug (23mm)

Per The DIY
I Just did these. If you don't have a 24MM on hand, you can use a 15/16.... carefully.

JOLIET WANKEL
05-02-2009, 05:10 PM
Exactly how much diff & trans fluid do I need to buy to do the change out? I've looked through my owner's manual and quite a few pages on here. I'm trying to decide if I should order 2 bottles of each of the Redline or 3 of each incase 2 quarts each doesn't quite fill it up.

rx8cited
05-02-2009, 10:13 PM
Exactly how much diff & trans fluid do I need to buy.....

capacities from 2004 Service Manual:
MT: 1.85 US quarts
Differential: 1.3-1.4 US quarts

Two bottles of each will be enough. If car is level, add each fluid until it starts flowing out the filler hole.

souljamcdiddy
05-02-2009, 10:19 PM
Exactly how much diff & trans fluid do I need to buy to do the change out? I've looked through my owner's manual and quite a few pages on here. I'm trying to decide if I should order 2 bottles of each of the Redline or 3 of each incase 2 quarts each doesn't quite fill it up.

the capacities are in the manual and what rx8cited posted is correct.


I ordered 3qts for tranny and 2qts for diff... Ordering 3qts for tranny came in quite handy because I had some spillage from using a cheap ass siphon. Make sure you have a decent siphon tool to use for refilling. Also REMOVE FILL PLUG FIRST to be certain you can get fluid back in once drained.

delhi
05-04-2009, 02:52 PM
I took a look at the rear diff in preparation for oil change. It seems that the filler hole for the rear diff is really tight. How would you go about in filling the oil? I was thinking to use a turkey baster as I did with my previous cars. But I don't think it will work for this car. Grr....

Also how do you get underneath it when the car is warmed up? The muffler is right there!

JOLIET WANKEL
05-04-2009, 05:11 PM
the local autoparts store said they have some type of pump for $8 that does it.

souljamcdiddy
05-04-2009, 05:36 PM
the local autoparts store said they have some type of pump for $8 that does it.
Yea just don't get the cheap $5 one that has like a line with w squeeze ball to create vacuum... problem with the cheap on is the oil is so heavy, that the siphon doesn't create enough vacuum to pull the thick oil through. Get one that just attaches to your oil bottle like a soap dispenser and use some small clear tubing to feed it to your filler hole. This worked great for me. There may be better ones out there.

firebirdude
05-04-2009, 05:44 PM
This (http://images.google.com/imgres?imgurl=http://www.drillspot.com/pimages/2495/249576_300.jpg&imgrefurl=http://www.drillspot.com/products/354405/Plews_Edelmann_55001_QT_Lubrimat_Fluid_Pump&usg=__84EjvO1Ls4wVY7_m-mPboMlip8Y=&h=300&w=300&sz=55&hl=en&start=49&um=1&tbnid=yOHIEg1Vcl9--M:&tbnh=116&tbnw=116&prev=/images%3Fq%3Dcar%2Bfluid%2Bpump%26ndsp%3D21%26hl%3 Den%26client%3Dfirefox-a%26rls%3Dorg.mozilla:en-US:official%26hs%3D8uQ%26sa%3DN%26start%3D42%26um% 3D1) is probably what most folks will find locally for cheap. Stay away from the squeeze ball turkey baster style.

This (http://img175.imageshack.us/img175/5745/toolsot2.jpg) is the style pump I used. Stick the tube in the bottle, pull up on the plunger to suck fluid in, stick the tube in the fill hole, push plunger to force out fluid.

BRODA
05-04-2009, 05:50 PM
If you're adding AMSOIL, they have a hand pump for $11:
http://www.amsoil.com/storefront/g2039.aspx

I used it for trans and diff, and it worked great.

souljamcdiddy
05-04-2009, 05:50 PM
This (http://images.google.com/imgres?imgurl=http://www.drillspot.com/pimages/2495/249576_300.jpg&imgrefurl=http://www.drillspot.com/products/354405/Plews_Edelmann_55001_QT_Lubrimat_Fluid_Pump&usg=__84EjvO1Ls4wVY7_m-mPboMlip8Y=&h=300&w=300&sz=55&hl=en&start=49&um=1&tbnid=yOHIEg1Vcl9--M:&tbnh=116&tbnw=116&prev=/images%3Fq%3Dcar%2Bfluid%2Bpump%26ndsp%3D21%26hl%3 Den%26client%3Dfirefox-a%26rls%3Dorg.mozilla:en-US:official%26hs%3D8uQ%26sa%3DN%26start%3D42%26um% 3D1) is probably what most folks will find locally for cheap. Stay away from the squeeze ball turkey baster style.

This (http://img175.imageshack.us/img175/5745/toolsot2.jpg) is the style pump I used. Stick the tube in the bottle, pull up on the plunger to suck fluid in, stick the tube in the fill hole, push plunger to force out fluid.

Yea the first one is exactly like the one I used. It's the cheapest one that WORKS.

delhi
05-04-2009, 07:20 PM
Sounds like this pump might do the trick.

http://www.princessauto.com/engines/fuel-lubricants/manual/8006283-manual-fluid-transfer-pump?keyword=pump

416to212
05-05-2009, 10:04 AM
Since I will be using the same pump for the transmission and the differential - any tips for cleaning out the pumps? Is cross contamination a concern?

Huey52
05-05-2009, 10:29 AM
Very carefully! Much better to pick up a 24mm hex socket; and you may need a short (18") breaker bar as well.

Much better to drain the fluids (vs. siphon pump) and use an inexpensive quart jug pump, as pictured early on in this thread, or the Amsoil one above.

Remember to loosen the upper filler plug before you drain your fluids, just in case. You don't want to drain your fluid only to discover you can't then get the filler plug out!

Don't worry about [Redline] MT90 - 75w90 hand pump "cross contamination." There won't be enough to have any impact.

ps: although I had spare washers, my existing, at 20k miles, were AOK so I just reused them. I didn't bother with thread grease either - a good idea in general, but not absolutely necessary (as it is with sparkplugs).

ransmission drain plug (24mm)
transmission fill plug (24mm)
differential drain plug (24mm)
differential fill plug (23mm)

Per The DIY
I Just did these. If you don't have a 24MM on hand, you can use a 15/16.... carefully.

Spoolin8
07-09-2009, 01:07 AM
I changed to redline earlier today. My garage floor is level so all i did was jack up the driver side and fill and then lowered it back down flat and let the excess run out. However i spilled some of the fluid and i pump in the rest and when i lowered it i believe i saw a few small drips come out of it (so i guess i just barely had enough after spilling). The rear dif was super easy and had enough fluid that it was coming out as i filled it while it was jacked up and tilted. I can really feel the difference however i still have pretty bad gear noise which makes me think that maybe im still a little low on the trans fluid. I ordered one more quart of MT-90 just to top off the transmission in case it is a little low. My question is, will i be ok running my car for a week with only about 1.6-1.7 quarts in the tranny? (honestly i could just be real paranoid and the tranny may be full but i just want to make sure).

ASH8
07-09-2009, 02:31 AM
I changed to redline earlier today. My garage floor is level so all i did was jack up the driver side and fill and then lowered it back down flat and let the excess run out. However i spilled some of the fluid and i pump in the rest and when i lowered it i believe i saw a few small drips come out of it (so i guess i just barely had enough after spilling). The rear dif was super easy and had enough fluid that it was coming out as i filled it while it was jacked up and tilted. I can really feel the difference however i still have pretty bad gear noise which makes me think that maybe im still a little low on the trans fluid. I ordered one more quart of MT-90 just to top off the transmission in case it is a little low. My question is, will i be ok running my car for a week with only about 1.6-1.7 quarts in the tranny? (honestly i could just be real paranoid and the tranny may be full but i just want to make sure).

Both procedures are identical for Trans and Diff oil replacement, you obviously Drain all fluids first, don't forget to also remove filler pugs while draining, then put in Cleaned magnetic drain plugs.

It is important to fill when car is as LEVEL as possible, you add enough oil so that it starts to overfill and slowly run out of the filler hole, then THAT IS ALL you put in.

Put the filler plug in, and clean up...recheck all 4 plugs are tightened.

BTW: If oil is running out when car is on a flat and level surface then both casings are FULL, you can't really overfill...if it is not slightly running out then you need more oil, best to fill and check when oil has cooled down or cold.

Spoolin8
07-09-2009, 04:11 PM
I know my dif was full because i clearly saw it coming out but with my trans i could see like two slight drips coming from the bottom so i didnt physically see any coming out of the hole and i maybe spilled a quarter of a quart before adding it so its possible im slightly low and will add some more in a week when another quart comes in so i can make sure its full and i think ill add .1 quarts more through the shifter after filling it up all the way as i think that would cure my trans noise and .1 more really couldnt hurt anything.

quazmosis
07-09-2009, 04:34 PM
Subscribed as I'm getting close to doing this.

Guy Hollywood
07-09-2009, 05:26 PM
Does the gear noise happen everytime you shift? And for every gear? I know some of us have a little grinding problem going into 2nd gear when the engine is cold, which is kinda one of those things you have to deal with.

05rotary
07-09-2009, 06:01 PM
I had some grinding problems shifting to 3rd or 4th gear when I was using royal p. I switched to redline and the noise disappeared. :-)

CarAndDriver
07-09-2009, 06:02 PM
I had AMSOIL in at my 30K servicing recently. Wow - what a big difference. The car drivetrain/transmission is so much smoother and quieter now. It is like having a different car.

From a reputable mechanic, I got charged labor $35.70 for the trans and $23.80 for the diff and $3.44 for 4 crush washers. So don't let a stealership charge you $200 bucks if you provide the fluids.

Spoolin8
07-10-2009, 01:16 AM
My trans is silent at speed and shifts amazing now that i have switched to redline but i still have that noise at idle when you let the car idle in neutral and it goes away when you push the clutch in. (basically its just the normal trans gear sound but its on the loud side right now most likely because my trans is a lil low on fluid).

tunerwannab
07-10-2009, 01:23 AM
Exactly how much diff & trans fluid do I need to buy to do the change out? I've looked through my owner's manual and quite a few pages on here. I'm trying to decide if I should order 2 bottles of each of the Redline or 3 of each incase 2 quarts each doesn't quite fill it up.

Just get 2 for the diff and 3 for the tranny.

If you're adding AMSOIL, they have a hand pump for $11:
http://www.amsoil.com/storefront/g2039.aspx

I used it for trans and diff, and it worked great.

I bought pump at the part store that was made for a one gallon jug that looked the same as that. Just another option if someone doesn't want to order online.

Huey52
07-10-2009, 07:39 AM
Huh?

Manual Transmission capacity = 1.8 US Qt (1.75L)

Differential capacity = 1.4 US Qt (1.3L)

You don't need 3 quarts for the tranny.

The Quart pump is readily available at Pep Boys and Bass Pro shop (the latter the same one as used for outboard motor gear oil). Autozone only has the gallon pump.

Just get 2 for the diff and 3 for the tranny.


I bought pump at the part store that was made for a one gallon jug that looked the same as that. Just another option if someone doesn't want to order online.

tunerwannab
07-10-2009, 11:30 AM
I know the capacity on the tranny but each time I have done it the two quarts barely filled it. Better to be safe than sorry. Especially if you are ordering your fluid online.

Spoolin8
07-10-2009, 02:21 PM
I know the capacity on the tranny but each time I have done it the two quarts barely filled it. Better to be safe than sorry. Especially if you are ordering your fluid online.

Yea, i ordered online and i spilled some so my tranny is running a lil on the low side until i get some more in so i would recommend getting 3 quarts for the tranny. This time when i add it im going to do it through the shifter. So much easier IMO

tunerwannab
07-10-2009, 08:04 PM
Its pretty easy for me since we have a pit at work. Things are so much more simple when you can stand under your car.

Spoolin8
07-16-2009, 05:33 PM
so the second time around i added the fluid by removing the shifter and it was so much easier. Literally took like 5 mins to get the shifter out.

delhi
07-27-2009, 05:25 PM
Just wondering can you get away with just using a 24mm socket? the website says the drain plug is 23mm.

firebirdude
07-27-2009, 05:34 PM
I don't know, but I'd use an adjustable wrench before I used the wrong size socket.

JOLIET WANKEL
07-27-2009, 05:38 PM
just wondering can you get away with just using a 24mm socket? The website says the drain plug is 23mm.

don't do it.

Jim UK
07-28-2009, 04:25 PM
not sure whether its a UK vs US thing but ive got a friend whos a mazda mech and he said the washers are just generic washers and they dont even stock new ones jus reuse old.

i will be attempting tranny an diff this weekend, i mite do a more detailed how to...
ive got a 500cc oil pump, like a bicycle pump thing fyi

tunerwannab
07-29-2009, 01:00 AM
Just wondering can you get away with just using a 24mm socket? the website says the drain plug is 23mm.

Might be abke to get away with it if the plug is not tight, but chances are you will just round off the plug and make far more work in the long run. Better to buy a 23mm socket now then to buy a tool to remove a rounded plug, a new plug and then the 23mm socket.

not sure whether its a UK vs US thing but ive got a friend whos a mazda mech and he said the washers are just generic washers and they dont even stock new ones jus reuse old.

i will be attempting tranny an diff this weekend, i mite do a more detailed how to...
ive got a 500cc oil pump, like a bicycle pump thing fyi

You can reuse the washers, just make sure they look good when you take the plug off.

Huey52
07-29-2009, 07:21 AM
I had spare washers, but my originals looked so good (at only 20k miles) that I just reused them.

Jim UK
07-30-2009, 04:17 PM
i just changed my tranny oil, 2 quarts just about filled it and i mean JUST! lol

my main reason for this is that im gettin a metallic grinding noise coming from the tranny at 8.5k rpm +. it sounds horrible, and if anything it is now a little louder now i have changed oil. gear changes are smoother but im still getting the grinding noise.

im worried and frustrated. anyone know what this could be?

thanks

lepichichi
08-01-2009, 02:36 PM
hey jim what brand of oils are you using???? i had a similar problem when i was using royal purple oils, but all the grinding noises went away after i switch to redline products. :):)

Jim UK
08-01-2009, 09:14 PM
redline, as far as i no i drained stock oil out. its like wen u miss reverse but feels like its in gear, let the clutch out and it grinds, that kinda sound

kennyfrc1
08-25-2009, 08:57 PM
The manual says 1.8 quarts to fill the trans.

Anyone every put 2 in through the shifter hole?

ASH8
08-26-2009, 12:50 AM
The manual says 1.8 quarts to fill the trans.

Anyone every put 2 in through the shifter hole?

I am not a fan of filling up your trans casing through the shifter hole, too much oil and you could get seal leaks from the rear extension housing seal or the input shaft seal in the front., and you don't want too little oil either.

Just make sure your car is level and top up through the filler plug hole until it starts to run or dribble out, that is the method used by Mazda and the correct one.

4 years to Supercharge
08-26-2009, 03:05 AM
I am not a fan of filling up your trans casing through the shifter hole, too much oil and you could get seal leaks from the rear extension housing seal or the input shaft seal in the front., and you don't want too little oil either.

Just make sure your car is level and top up through the filler plug hole until it starts to run or dribble out, that is the method used by Mazda and the correct one.

A variation that I use is leaving the top transmission plug out and filling through the shifter.

Not much room to fill the fluid through the top hole on the side of the transmission that is why I improvised that way.

The service departments my car has gone to seem to be technically challenged when it comes to putting the interior back together. I have yet to have it put back together the same way it went in. That may be why they do not fill it this way. Or they could have a pump that allows easier filling. :dunno: :)

swoope
08-26-2009, 03:54 AM
put it through the shifter hole..

2 qts.. b&g for the win..

then while in neutral. spin the driveshaft forwards and backwards several times.

then pull the upper fill hole. let it drain for an hour.

done.

beers :beer:

9krpmrx8
09-03-2009, 11:51 PM
What oil are you guys using that can be bought locally? What brand is used from the factory?

4 years to Supercharge
09-03-2009, 11:57 PM
What oil are you guys using that can be bought locally? What brand is used from the factory?

I have tried a few and so far like the Amsoil Severe Gear 75W110 the best.

There should be a dealer located near you. Sometimes retail stores sell Amsoil but are not technically supposed to. I have been a dealer before but it is somewhat of a demanding job for doing it part time. :dunno:

Not sure what the stock gear lube is but I know that it is not synthetic for the early models, have not heard on the newer 8s.

9krpmrx8
09-04-2009, 12:03 AM
I have had it done before at the dealer and in 98k and (knocks on wood) my gear box and diff had been trouble free.

9krpmrx8
09-04-2009, 09:06 PM
Good deal?

http://www.amazon.com/Line-50304-Manual-Transmission-Gear/dp/B000CPCBEQ/ref=sr_1_1?tag=slickdeals&ie=UTF8&s=automotive&qid=1251900412&sr=8-1

EC8
11-05-2009, 10:26 AM
I read through the '09 service highlights and the forum to try and find any differences for doing this on an '09. Looks like we use the same GL-4 SAE75W-90 Tranny oil (will use Redline MT-90)
The Rear Diff lists 3 different ones, all API GL-5: Either SAE 90, SAE 80W-90, OR SAE 75W-90 (with note that this is not available from Mazda).
Did the '04-'08 list the same for the rear diff and everyone chose SAE 75W-90 as the one to use (planning on using RedLine 75W90) or did '04-'08 only list one?

Probably do mine in a month or so around 1500-2000 miles. Anyone do this yet on an '09? Same procedure, socket sizes, torque specs? I did see the tranny oil went up to 2.06 quarts, but rear diff stayed at 1.4. Any other changes? Couldn't find the washers at Rosenthall, they state for '04-'08 only. Will check my dealer but wanted any first hand knowledge of the members here first.
Thanks.

Huey52
11-05-2009, 10:36 AM
^ my '05 manual does list the same three types of differential oil (I use Redline 75w-90)

API Service GL-5 (SAE 90)
API Service GL-5 (SAE 80W-90)
API Service GL-5 (SAE 75W-90)*

* Not available from Mazda

You won't need new washers at your low mileage (I reused at 20k even tho' I had new).

ASH8
11-05-2009, 02:09 PM
I read through the '09 service highlights and the forum to try and find any differences for doing this on an '09. Looks like we use the same GL-4 SAE75W-90 Tranny oil (will use Redline MT-90)
The Rear Diff lists 3 different ones, all API GL-5: Either SAE 90, SAE 80W-90, OR SAE 75W-90 (with note that this is not available from Mazda).
Did the '04-'08 list the same for the rear diff and everyone chose SAE 75W-90 as the one to use (planning on using RedLine 75W90) or did '04-'08 only list one?

Probably do mine in a month or so around 1500-2000 miles. Anyone do this yet on an '09? Same procedure, socket sizes, torque specs? I did see the tranny oil went up to 2.06 quarts, but rear diff stayed at 1.4. Any other changes? Couldn't find the washers at Rosenthall, they state for '04-'08 only. Will check my dealer but wanted any first hand knowledge of the members here first.
Thanks.

Yep, you have it correct..
I use Redline MT90 trans, and GL-5 Rear 75W90..done over
k (Miles).. all is well.